Henan Mine-Manufactured Crane for Electrolytic Aluminum Production
Henan Mine's electrolytic aluminum cranes strictly adhere to core specifications featuring a “high-temperature resistant, high-strength chassis + corrosion-resistant core components + precision heavy-duty drive system” configuration. Lifting capacities range from 10-320 tons, with customizable spans of 10-40 meters and lifting heights of 8-30 meters. These cranes ensure long-term stable operation in high-temperature environments (-20℃ to 120℃), high-dust conditions, and hydrogen fluoride corrosion environments. The equipment precisely accommodates diverse lifting requirements, including 5-50t molten aluminum ladles, anode/cathode components for electrolytic cells, and aluminum ingot blanks. Widely deployed in electrolysis workshops, casting shops, and finished product warehouses, it serves as the core guarantee for efficient and stable production in electrolytic aluminum enterprises.
Advantages of Henan Mine's Specialized Cranes for Electrolytic Aluminum Production
Precise Adaptation to Demanding Electrolytic Aluminum Conditions
Material and Process Reinforcement: Main and end beams utilize Q355B high-temperature steel, enhanced through specialized heat treatment for superior thermal stability. Directly withstands ambient temperatures up to 120°C and radiant heat from molten aluminum;
Dedicated Cooling Protection: Hoisting and travel mechanisms equipped with forced air/water cooling systems; core components like motors and reducers fitted with thermal insulation covers.
Electrical System High-Temperature Upgrade: Utilizes high-temperature-resistant components and flame-retardant cables; control cabinets feature dual cooling fans + dust-proof sealing devices to ensure stable electrical operation in extreme heat.
Heavy-load Stability and Precision, Ensuring Core Process Safety
Fully Sealed Protection Design: Core components (motor, reducer, brake) feature IP66-rated sealed structures with additional dustproof and corrosion-resistant covers to prevent ingress of dust and corrosive media.
Optimized for Easy Cleaning: Simplified equipment structure minimizes dust accumulation dead zones. Key moving parts incorporate automatic lubrication systems to reduce dust impact on lubrication.
Precision Control Technology: Equipped with variable frequency speed control + encoder positioning, offering lifting speeds of 0.1-3 m/min and travel speeds of 0.5-8 m/min. Positioning accuracy reaches ±5 mm, enabling precise execution of critical operations such as aligning molten aluminum ladles with electrolytic cells and positioning aluminum ingots for casting machines.
Optional Explosion-Proof Upgrade: Addresses potential combustible gas risks in workshops by offering explosion-proof motors and electrical components meeting explosion-proof rating requirements.
Core Technological Advantages: Henan Mine's Exclusive Competitive Edge
Rigorous Quality Testing
Each unit undergoes multiple specialized tests including high-temperature simulation, heavy-load operation, corrosion resistance, and emergency braking before shipment, accompanied by comprehensive inspection reports;
End-to-End Service
Complimentary on-site surveys and customized solutions; dedicated teams handle installation, commissioning, personnel training, and system integration
Rapid Delivery and Implementation
Dedicated production lines ensure standard models ship within 35-45 days, while customized models ship within 45-60 days. Professional teams coordinate with workshop construction schedules to complete installation, commissioning, and production handover.
Warranty Commitment
1-year full-unit warranty; 3-year warranty for core high-temperature/corrosion-resistant components. Free repair/replacement for non-human-induced damage during warranty period. Annual maintenance agreements available.
Specifications of the Electrolytic Aluminum Specialized Crane Manufactured by Henan Mine
China's Premier Crane Supplier, Driving High-Quality Development in the Crane Industry for 24 Years
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Parameter
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Specification
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Remarks
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|---|---|---|
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Lifting Capacity
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10 – 320 t
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Customizable according to requirements
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Span
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10 – 40 m
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Customized based on workshop size
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Lifting Height
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8 – 30 m
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Adjustable according to on-site needs
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Working Temperature Range
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-20℃ ~ 120℃
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Suitable for high-temperature electrolytic workshop
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Positioning Accuracy
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±5 mm
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Realized by frequency conversion speed regulation + encoder positioning
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Lifting Speed
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0.1 – 3 m/min
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Stepless speed regulation
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Traveling Speed
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0.5 – 8 m/min
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Stepless speed regulation
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Protection Class
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IP66
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For core components, dustproof and corrosion-resistant
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Motor Type
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YE4 ultra-high efficiency high-temperature resistant motor
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Energy-saving rate ≥ 30%
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Delivery Cycle
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35 – 45 days (standard model); 60 – 80 days (customized model)
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Supported by exclusive production line
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What Can Henan Mine’s Specialized Aluminum Electrolysis Cranes Offer You?
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Value Category
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Specific Benefits
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Description
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|---|---|---|
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Production Efficiency Improvement
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30%+ higher operation efficiency; 40%+ higher production coordination efficiency
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Realized by precise positioning (±5mm) and stepless speed regulation, ensuring seamless connection with electrolytic cells and casting machines; seamless docking with MES system realizes real-time data synchronization
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Operation Cost Reduction
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30%+ energy saving; 50% lower maintenance cost;
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Equipped with YE4 ultra-high efficiency motor; high corrosion resistance and high temperature resistance reduce maintenance frequency; full automatic operation reduces manual dependence
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Safety Risk Mitigation
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90% lower safety accident rate; zero risk of aluminum ladle tilting and leakage
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Multiple safety redundancies including aluminum ladle tilt monitoring, overload protection and emergency power supply; customized spreader with anti-loosening and anti-falling design
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Long-term Operation Guarantee
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15+ years of service life; 8+ years of anti-corrosion coating life
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High-temperature resistant steel and IP66 protection grade core components; fluorocarbon anti-corrosion coating resists hydrogen fluoride and alumina dust erosion
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Production Continuity Assurance
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Annual downtime ≤8 hours; fault response time ≤1 hour
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Preventive maintenance plan; special after-sales service stations in industrial clusters; 24-hour on-site emergency team
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Flexible Adaptability
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Compatible with multiple aluminum product hoisting; customizable according to workshop size
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Adapt to hoisting of aluminum ladles, electrolytic cell components, aluminum ingots, etc.; support customized span (10-40m) and lifting height (8-30m)
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Henan Mine Manufacturing's Electrolytic Aluminum Specialized Cranes Cover the Entire Electrolytic Aluminum Production Process
Electrolysis Workshop
Ladle handling (alumina discharge, transfer), maintenance lifting of anode/cathode/busbar frames;
Casting Workshop
Ladle-to-casting machine docking, billet transfer, cast-coil handling;
Finished Goods Workshop
Billet stacking, finished billet/coil transfer and warehousing;
Auxiliary Workshop
Feeding alumina powder silos, transferring fluoride salts, hoisting equipment maintenance parts.
Your Top Concerns and Professional Answers Regarding Henan Mine's Electrolytic Aluminum Specialized Cranes
China's Premier Crane Supplier, Driving High-Quality Development in the Crane Industry for 24 Years
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Electrolysis workshops maintain temperatures of 80-100°C year-round, plus radiant heat from molten aluminum. Can the equipment operate stably long-term? Will core components fail frequently?Professional Answer: Absolutely. Core components will not suffer frequent failures due to high temperatures! Our equipment is custom-engineered for high-temperature electrolytic aluminum environments. Each unit undergoes rigorous high-temperature testing, operating continuously for 72 hours at 120°C before shipment to validate performance stability. We also tailor insulation and cooling configurations based on your workshop's specific temperature and radiant heat intensity, ensuring a service life exceeding 15 years.
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The workshop contains highly corrosive hydrogen fluoride and aluminum oxide dust. Will the equipment rust or corrode after a few years? How is corrosion resistance ensured?Professional Answer: Our equipment boasts exceptional corrosion resistance. Under normal use, the body coating shows no significant rust for 8 years, while core component seals guarantee no corrosion damage for 10 years. During the warranty period, we provide two complimentary anti-corrosion coating maintenance services. Regular on-site corrosion inspections promptly address potential issues, extending corrosion resistance longevity.
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Transporting molten aluminum ladles carries high risks. Tilting or leakage could cause major accidents. What targeted safety measures does the equipment include?Professional Answer: Liquid aluminum ladle handling is central to our safety design. Our triple-protection system—custom lifting equipment + multi-level monitoring + emergency safeguards—eliminates tilting and leakage risks. During sudden power outages, backup batteries immediately activate to stabilize the ladle, while global emergency stop buttons instantly cut power. Additionally, we conduct regular non-destructive testing on lifting equipment to detect fatigue damage and provide specialized safety training for operators, ensuring dual-layer handling security.
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Production lines operate 24/7. Equipment failures cause significant downtime losses. How responsive is your after-sales support? Can repairs be completed quickly?Professional Answer: Recognizing the continuous 24-hour production nature of aluminum electrolysis, we've established an “Industry-Specific After-Sales Support System” to ensure rapid response and swift repairs. We conduct regular on-site specialized inspections to proactively identify potential faults in high-temperature, corrosive environments, eliminating issues before they escalate.
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Compared to standard cranes, your specialized equipment is more expensive. How cost-effective is it? How long does it take to recoup the investment?Professional Answer: Exceptionally cost-effective—typically recouped within 2-3 years! Our equipment is engineered for demanding conditions, with a lifespan exceeding 15 years and annual downtime under 8 hours. This reduces safety and maintenance costs while providing comprehensive safety safeguards that prevent major accident losses.
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Can your equipment seamlessly integrate with our existing MES production management system? Will integration disrupt current operations?Professional Answer: Seamless integration is fully achievable without impacting existing production! Our intelligent control system features open communication interfaces like TCP/IP and Profinet, supporting real-time data exchange with mainstream MES systems such as SAP and Yonyou. All integration activities occur during non-production or off-peak hours, ensuring no interference with ongoing operations.
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Is the equipment complex to operate and maintain? Our staff has no experience with specialized machinery—can they learn quickly?Professional Answer: Rest assured, our equipment fully meets safety inspection and project acceptance standards set by housing and transportation authorities, with all necessary compliance certifications in place! Professional Answer: Operation and maintenance are straightforward. Staff can master the equipment within 1-2 days of training! Maintenance involves routine tasks like cleaning dust, inspecting seals, and lubricating components—all achievable with basic training. Core components require virtually no maintenance.
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We'd like to see the equipment in action. Can you arrange an on-site visit?Professional Answer: Absolutely! On-site visits are the best way to understand the equipment's true performance. We fully support and will coordinate this. Based on your location and production scale, I'll recommend nearby projects for you to visit. I'll accompany you throughout the tour and provide explanations. You set the timing and itinerary, and we'll arrange everything in advance to ensure you see what you need and buy with confidence.
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