Henan Mine-Manufactured Crane for Electrolytic Aluminum Production
Henan Mine Crane for Electrolytic Aluminum Production is a special metallurgical lifting equipment specially designed for global electrolytic aluminum smelting, aluminum liquid transfer, anode replacement, electrolytic cell maintenance and other scenarios, with working level A7-A8, which can efficiently complete the whole process of aluminum liquid lifting, anode replacement, residual electrode cleaning, electrolytic cell maintenance, ingot lifting, raw material transfer and other operations, which is a perfect solution to the core pain points of the global electrolytic aluminum enterprises.
Advantages of Specialized Cranes for Electrolytic Aluminum Production
Product core positioning and design standard
Core positioning: provide global aluminum smelting enterprises with exclusive lifting solutions that are “high temperature and corrosion-resistant, safe and accurate, anti-magnetic and durable, and globally adaptable”, covering the whole process of aluminum production, adapting to various scenarios such as liquid aluminum lifting, anode replacement, and electrolysis tank overhaul, and taking into account the production efficiency and operational safety to help enterprises avoid liquid aluminum leakage, equipment corrosion and other safety risks, and shorten the production time and cost of the product, It helps enterprises to avoid the safety risks of aluminum leakage and equipment corrosion, shorten the production cycle and reduce the operation cost, and is suitable for the aluminum production standards and workshop layouts in different countries and regions.
Core Product Advantages
High-temperature, corrosion-resistant and anti-magnetic, suitable for harsh working conditions
it can operate stably under high temperature above 80℃, strong magnetic field and corrosive gas environment, and with IP65 protection level, it is dust-proof, water-proof and corrosion-proof, which prevents the equipment from being damaged due to environmental factors and prolongs its service life.
Integration of exclusive functions to enhance production efficiency
integrating multiple functions such as aluminum liquid lifting, anode replacement, residual pole cleaning, etc. Equipped with special lifting tools and operating devices, it can complete 15-25 anode replacements or aluminum liquid transfers per hour, which greatly enhances the efficiency of electrolytic aluminum production.
Safe and reliable, avoiding core risks
double brakes, multiple limits, emergency brakes and other protective devices to prevent aluminum liquid leakage, overloading, roofing and other safety accidents, in line with the global safety standards for aluminum production.
Flexible customization, adaptable to multiple scenarios
adapting to different sizes of aluminum plants, different specifications of electrolytic cells, without the need to modify the workshop layout, and adapting to the production standards and workshop design of different countries around the world.
Specifications of the Electrolytic Aluminum Specialized Crane
China's Premier Crane Supplier, Driving High-Quality Development in the Crane Industry for 24 Years
| Parameter | Specification | Unit | Remarks |
| Rated Lifting Capacity | 5 – 200 | t | Customizable, suitable for aluminum liquid, anode and electrolytic cell hoisting |
| Span | 10 – 35 | m | Adjustable, suitable for different electrolytic workshop layouts |
| Lifting Height | 6月20日 | m | Customizable according to workshop height and hoisting needs |
| Working Class | A7 – A8 | – | Suitable for heavy-duty continuous operation in electrolytic aluminum production |
| Control Mode | PLC + Wireless Remote / Cab Dual Mode | – | Remote control distance up to 50m, positioning accuracy ±0.5mm |
| Lifting Speed | 0.3 – 6 | m/min | Frequency conversion stepless speed regulation, stable operation for aluminum liquid hoisting |
| Travel Speed (Trolley) | 3月18日 | m/min | Adapt to short-distance material transport in workshops |
| Travel Speed (Bridge) | 6月22日 | m/min | Stable operation, low noise, anti-magnetic interference |
| Working Temperature | -20℃ ~ +80℃ | ℃ | Customizable for extreme high temperature environments |
| Power Supply | Customizable 220V-690V, 50/60Hz | V | Three-phase AC, adapt to global power grid standards |
| Material | Q355B High-Strength Steel + High-Temperature Alloy | – | Anti-corrosion coating, shot blasting, ultrasonic welding flaw detection |
| Protection Level | IP65 | – | Dust-proof, waterproof, corrosion-proof, suitable for electrolytic workshop |
| Certification | ISO, CE, FEM | – | Meet global industrial standards, direct export |
| Packaging | Wooden Box / Plywood Packaging | – | Suitable for ocean transportation |
| Hoisting Mechanism | Dual Hoisting Mechanism (Main Hook + Auxiliary Hook) | – | Main hook for heavy load (aluminum liquid), auxiliary hook for light load (anode) |
| Special Spreader | Aluminum Liquid Spreader + Anode Clamping Mechanism | – | Hydraulic control, safe and stable for special operations |
| Anti-Magnetic Performance | Anti-Magnetic Main Beam | – | Resist strong magnetic field interference (up to 100mT) |
| Safety Device | Dual Brakes, Double Limit, Anti-Collision | – | Comply with AQ7011-2018 standard, ensure operation safety |
What Can Specialized Aluminum Electrolysis Cranes Offer You?
| Value Category | Specific Benefits | Description |
| High-Temperature Resistance | High-Temperature & Corrosion Resistant | High-temperature alloy material + special anti-corrosion coating, resistant to high temperature above 80℃, HF corrosive gas and dust, IP65 protection grade, stable operation in harsh environments |
| Operational Efficiency | Integrated Special Functions | Integrates aluminum liquid lifting, anode changing, residual anode cleaning and other functions, 15-25 operations per hour, no additional auxiliary equipment, greatly improving production efficiency |
| Safety & Reliability | Comprehensive Safety Protection | Complies with AQ7011-2018 standard, dual brakes, multiple limit devices, emergency braking, avoiding aluminum liquid leakage, overload and other accidents |
| Anti-Magnetic Performance | Anti-Magnetic Interference Design | Anti-magnetic main beam design, effectively resists strong magnetic field interference in electrolytic workshops, ensuring stable equipment operation |
| Durability & Maintenance | Low Lifecycle Cost | 18+ years design service life, international standard parts, annual maintenance cost only 2%-3% of total equipment price, modular design for easy maintenance |
| Global Compliance | Direct Export & Certification | ISO, CE, FEM certified, customizable power supply, direct export to 80+ countries, complete international technical documents and customs clearance support |
| Customization | Scenario-Adaptable Solutions | Customizable lifting capacity, span, lifting height and spreader type, quick disassembly and transfer, adapt to different electrolytic aluminum production scenarios |
| After-Sales Support | Global Professional Service | 24/7 multilingual technical support, 72h global spare parts delivery, on-site service for complex faults, ensure smooth electrolytic aluminum production |
| Intelligent Collaboration | Smart Factory Adaptation | Compatible with electrolytic production control system and MES system, realizing intelligent scheduling and automatic operation |
| Load Capacity | Heavy-Duty Bearing Performance | 5-200t lifting capacity, Q355B high-strength steel structure, ultrasonic welding flaw detection, stable load-bearing under long-term heavy load |
| Operational Flexibility | Dual Control Mode | Wireless remote control (50m range) + cab control, heat insulation cab, easy and flexible operation, precise positioning (±0.5mm) |
Henan Mine Manufacturing's Electrolytic Aluminum Specialized Cranes Cover the Entire Electrolytic Aluminum Production Process
Electrolysis Workshop
Ladle handling (alumina discharge, transfer), maintenance lifting of anode/cathode/busbar frames;
Casting Workshop
Ladle-to-casting machine docking, billet transfer, cast-coil handling;
Finished Goods Workshop
Billet stacking, finished billet/coil transfer and warehousing;
Auxiliary Workshop
Feeding alumina powder silos, transferring fluoride salts, hoisting equipment maintenance parts.
Your Top Concerns and Professional Answers Regarding Electrolytic Aluminum Specialized Cranes
China's Premier Crane Supplier, Driving High-Quality Development in the Crane Industry for 24 Years
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Is there any flexible payment method and financing program for overseas customers?We provide flexible business solutions, support installment, financial leasing, etc., and can customize payment plans. We provide full assistance in customs clearance, letter of credit and other procedures, provide a full set of information, and support FOB, CFR, CIF and other trade terms.
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Henan Mine Crane for aluminum electrolysis can be adapted to high temperature, strong magnetic field environment?Absolutely. The equipment adopts high-temperature-resistant alloy + special anticorrosion coating, which can resist high temperature above 80℃, and the main beam antimagnetic design can resist 100mT strong magnetic field interference; IP65 protection level dustproof and anticorrosive, with excellent sealing, it can be stably operated for a long period of time in bad working conditions.
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Can the equipment safely complete the aluminum lifting?Yes, it can. The equipment follows AQ7011-2018 regulations and is equipped with special aluminum lifting tool and vacuum lifting device, double brakes + overload limit, wire rope and hook adapted to high temperature, which can fully avoid the risks of aluminum liquid leakage and splashing.
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Can the equipment be exported to EU countries?It can be exported directly. The equipment has passed ISO, CE and FEM certifications, and meets the EU standards without modification. We provide full assistance in customs clearance, English technical data and shipping packaging, and the cost is more advantageous than similar foreign countries.
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Can the equipment complete anode replacement efficiently?It can be done efficiently. The equipment is integrated with anode clamping and residual pole grab, which can complete 15-25 operations per hour without auxiliary equipment, greatly improving the efficiency, and is suitable for prebaked anode aluminum production line.
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How do overseas customers enjoy maintenance service?Design life is 18 years +, frame warranty is 5 years, electrical 2 years, core machinery 3 years. Overseas customers can enjoy 7×24 hours multi-language after-sales service, core spare parts can be delivered within 72 hours, complex faults can be visited within 48 hours, and English maintenance manuals can be provided.
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Can it be customized according to the scale of our aluminum plant?Absolutely. The modular design can be customized with parameters such as lifting capacity (5-200t), span (10-35m), customized spreader and handling mode, quick disassembly and transfer without modifying the workshop layout.
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Can customers complete the foundation maintenance by themselves?The maintenance difficulty is low, overseas can complete the basic maintenance by themselves. The modular design is easy to disassemble, the core components are international common parts, English maintenance manual is provided, and remote guidance is available for complex faults.
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Can the equipment work with our factory's MES system?Seamless synergy is possible. The control system has reserved standard interfaces to support docking with mainstream MES and electrolysis production systems to realize intelligent scheduling and automatic lifting without the need to modify the system to improve efficiency and accuracy.
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How much noise is there when the equipment is running?The running noise is ≤58dB, which does not affect the operation. Adopting frequency conversion speed control and noise reduction design, the noise is lower than the industry standard, suitable for workshop closed environment operation, without interfering with personnel communication and safety.
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How is the corrosion resistance of the equipment?The corrosion resistance is very strong. Special high-temperature anti-corrosion coating + sealing structure, can resist HF gas and dust, IP65 protection, coastal areas can be upgraded to marine grade anti-corrosion, suitable for all kinds of corrosive environments.
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