Steel Mill Casting Specialized Crane Manufactured by Henan Mine
Henan Mine's specialized casting cranes for steel mills strictly adhere to national standards such as GB/T 14405-2011 and GB 6067, as well as specialized safety regulations for steel mill casting operations. Their core design integrates a “high-temperature resistant reinforced structure + heavy-duty drive system + multi-layered explosion-proof and dust-proof protection” configuration. Lifting capacities range from 10 to 200 tons. GB 6067, and specialized steel mill foundry safety regulations. Its core design combines “high-temperature reinforced structure + heavy-duty drive system + multi-layered explosion-proof and dust-proof protection.
Advantages of Steel Mill Casting Cranes Manufactured by Henan Mine
Core Features: Precisely Adapted for Demanding Foundry Conditions
Heat-Resistant Component Upgrade: Core components like hoisting motors and reducers utilize high-temperature-resistant materials rated up to 200°C. Paired with forced air cooling systems, they ensure long-term stable operation under the radiant environment of 1200°C steel billets/molten metal.
Enhanced Thermal Protection: Main and end beams coated with 5mm-thick high-temperature insulation to effectively block radiant heat
High-Temperature Adaptation Details: Utilizes aviation-grade steel wire ropes with 300°C temperature resistance
Dust and Corrosion Resistance for Harsh Environments
High-Seal Protection: Achieves IP66 protection rating with fully sealed core components. Dual sealing gaskets installed on motor and reducer shaft ends. Control cabinets equipped with dustproof, waterproof, and breathable valves to withstand foundry iron filings, dust, and molten metal splashes.
Corrosion Resistance Enhancement: Main and end beams utilize Q355B high-strength steel, undergo full shot blasting for rust removal, and are coated with anti-corrosion high-temperature paint to withstand oxidation in high-temperature environments. Wheel assemblies feature surface quenching for enhanced wear and impact resistance.
Self-Cleaning Design: Tracks incorporate automatic sweeping mechanisms to continuously remove iron filings and dust, preventing interference with wheel operation. The hoisting mechanism incorporates a dust collection port for convenient periodic cleaning of accumulated debris.
Dedicated protection for high-risk operations: Equipped with ladle anti-tipping devices, dual overload protection (mechanical + electrical), dual lifting height limiters, collision sensors, and high-temperature warning systems. Real-time monitoring of operational status triggers automatic shutdown and alarms during anomalies.
Core Technological Advantages: Henan Mine's Dedicated Casting Assurance Capabilities
Full-scenario customization:
Tailor-made models—including ladle charging cranes, molten steel pouring cranes, and high-temperature billet transfer cranes—are designed based on casting processes (converter/electric arc furnace/pouring/billet transfer), material characteristics (ladles/high-temperature billets/castings), and site dimensions to precisely match production requirements;
Core Component R&D
High-temperature resistant motors, reducers, and control systems are independently manufactured by Henan Mine. These undergo 3000+ hours of high-temperature, heavy-load fatigue testing, achieving an 85% reduction in failure rates compared to industry averages
Energy Efficiency
Equipped with YE4 ultra-high-efficiency, high-temperature resistant motors delivering over 30% energy savings versus conventional motors. Intelligent load adjustment technology automatically regulates power based on load weight, minimizing energy consumption in high-temperature environments.
Rapid Delivery and Implementation
Dedicated steel mill crane production workshop equipped with automated manufacturing and debugging facilities. Standard models delivered within 25-35 days; customized models completed in 45-60 days. Professional technical team provides end-to-end services from design to installation, commissioning, and operator training, ensuring swift production startup.
Specifications for Steel Mill Casting Cranes Manufactured by Henan Mine
China's Premier Crane Supplier, Driving High-Quality Development in the Crane Industry for 24 Years
| Parameter | Specification |
| Lifting Capacity | 50–350 tons (customizable) |
| Span | 10.5–31.5 meters |
| Lifting Height | Up to 25 meters |
| Duty Class | A6–A8 (Heavy Duty) |
| Heat Protection | Thermal insulation under main girder |
| Drive Mechanism | Four-corner drive |
| Control Options | Cabin control / Remote control (optional) |
| Safety Integration | Load cells, visual weighing systems, flame-retardant wiring |
What Can Henan Mine’s Specialized Steel Mill Casting Cranes Offer You?
| Your Operational Challenge | Henan Mine Crane Solution |
| Extreme heat & molten material risks | Heat-shielded components + insulation + flameproofing |
| Precise ladle positioning required | Rotating hook beam + anti-swing lifting system |
| Continuous operation in harsh setting | A8-class rated durability + fan-cooled drives |
| Multiple lifting tasks (pouring, slag) | Dual-trolley system for primary/secondary handling |
| Operator safety and load visibility | Enclosed cabin + overhead readout + load indicators |
Application Scenarios for Specialized Steel Mill Casting Cranes Manufactured by Henan Mine
Smelting Process
Scrap steel feeding and handling for converters and electric arc furnaces; transfer and lifting of ladles and steel ladles
Casting Process
Precision positioning and handling of steel ladles during casting; transfer and installation of sand molds and dies
Billet/Casting Handling
Transport, stacking, and storage of high-temperature billets; lifting and machining alignment of castings
Other Applications:
Scrap material recovery and handling in foundry workshops; installation and maintenance of large casting equipment.
Your Top Concerns Regarding Henan Mine Manufacturing's Specialized Steel Plant Casting Cranes and Professional Answers
Stable operation in high and low temperature extreme environment, continuous construction of
crane assisted project without interruption
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We primarily use these cranes for ladle charging and molten steel ladle handling, where intense high-temperature radiation is present. Can your equipment handle the load reliably?Professional Answer: Absolutely. Our equipment will reliably handle the load without any component failure due to high temperatures! Specifically for core applications like converter charging and ladle handling—which involve “heavy loads + intense heat radiation”—we have custom-engineered a “Heavy-Duty High-Temperature Resistant” casting crane. We will dispatch technical personnel to conduct on-site precision surveys of converter station dimensions and heat radiation zones, further optimizing the equipment design to ensure perfect compatibility.
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The foundry workshop has extremely high dust levels and frequent molten metal splashes. Can the equipment's sealed protection withstand these contaminants? Will it experience jamming or short-circuit failures?Professional Answer: Rest assured, our equipment boasts an IP66 sealing protection rating, fully capable of blocking dust and molten metal splashes without causing jamming or short-circuit failures! For foundry dust and splatter challenges, we've implemented comprehensive sealing protection design We also schedule regular visits by after-sales engineers to clean accumulated dust from equipment and inspect sealing components, ensuring long-term stable protection.
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Steel casting demands extremely high positioning accuracy—even slight deviations cause leakage. Can your equipment meet precise alignment requirements?Professional Answer: Absolutely! Precise positioning for molten steel casting is our core design focus. Our equipment achieves positioning accuracy of ±3mm, perfectly ensuring safe and precise molten steel casting! We tailor positioning parameters and lifting tooling design based on your ladle dimensions, weight, and casting station layout. During on-site commissioning, we conduct repeated testing until your precise casting requirements are fully met.
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Steel mills operate continuously without downtime. Equipment failures cause massive losses. Can your after-sales support keep pace?Professional Answer: Our foundry-specific cranes have an extremely low failure rate, with core component failure rates reduced by 85% compared to industry averages. Our after-sales response is absolutely reliable, fully safeguarding your continuous production! To meet steel mills' continuous production needs, we've established a “Specialized After-Sales Support Plan for Steel Mills”: Dedicated service stations are set up in global steel industry hubs.
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Compared to standard cranes, foundry-specific cranes are significantly more expensive. How cost-effective are they? How long does it take to recoup the price difference?Professional Answer: Although the initial purchase price of foundry-specific cranes is 50%-80% higher than standard cranes, for steel mill foundry applications, the cost difference is typically recouped within 1.5-2.5 years! We conducted a calculation for a steel mill: Their purchase of two 150t foundry-specific cranes involved an initial price difference of approximately $120,000 USD. By boosting production efficiency, they recouped the price difference within one year and subsequently saved over $50,000 USD annually in maintenance and risk costs. For steel mill foundries, choosing compliant and reliable specialized cranes is not an extra investment but a necessary guarantee for production safety and efficiency.
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Our staff previously operated standard cranes. Is your foundry crane difficult to operate? Can they learn quickly? Do you provide training?Professional Answer: The learning curve is minimal. Employees can master operation within 1-2 days of training, and we provide comprehensive, complimentary specialized training! The equipment features a semi-automatic mode that allows preset lifting paths and positioning points. Operators simply press the start button, and the system automatically executes precise lifting tasks, significantly reducing operational complexity. Even employees with extensive experience on standard cranes can independently perform foundry lifting operations after just two days of training.
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Does your equipment have relevant compliance certifications?Professional Answer: Rest assured, our equipment fully passes internal steel mill safety audits and special inspection institute acceptance. All compliance certifications are complete! We are a qualified supplier to multiple large steel mills and possess relevant qualifications for supplying foundry equipment to steel mills.
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Do you have successful case studies in similar steel mill foundries? Can you arrange a site visit to observe actual operation?Professional Answer: Absolutely! Our steel mill casting cranes have served over 200 steel enterprises globally, including large integrated mills, specialty steel plants, and precision foundries. For on-site visits, I can arrange nearby steel mill projects based on your location and casting process. You set the schedule and itinerary—I’ll accompany you throughout, addressing all questions about steel mill casting and lifting operations to ensure your confidence in both inspection and purchase.
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Steel Mill Casting Specialized Crane Manufactured by Henan Mine
Henan Mine's specialized casting cranes for steel mills strictly adhere to national standards such as GB/T 14405-2011 and GB 6067, as well as specialized safety regulations for steel mill casting operations. Their core design integrates a “high-temperature resistant reinforced structure + heavy-duty drive system + multi-layered explosion-proof and dust-proof protection” configuration. Lifting capacities range from 10 to 200 tons. GB 6067, and specialized steel mill foundry safety regulations. Its core design combines “high-temperature reinforced structure + heavy-duty drive system + multi-layered explosion-proof and dust-proof protection.
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