Smart Warehouse Crane Manufactured by Henan Mine

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Smart Warehouse Crane Manufactured by Henan Mine

This crane represents China's first automated warehouse crane specifically designed for agricultural applications. It features a large span, extended travel distance, high lifting height, rapid operating speed, smooth operation without fluctuations, multiple positioning points (over 1,400 high-precision positioning points), high positioning accuracy ≤±5mm (at the lifting device), and stacking capabilities of 4 over 5. Employing a manual (remote control) + semi-automatic + fully automatic control system, it interfaces with backend databases and smart terminals to enable real-time monitoring of stored goods. The crane also incorporates automated gripping/releasing and stacking functions, automatic positioning, electrical anti-sway technology, remote monitoring, and intelligent management capabilities.

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Advantages of Intelligent Warehouse Cranes Manufactured by Henan Mine

Fully Automated Unmanned Operation for Significant Cost Reduction and Efficiency Improvement

Unmanned Operation: Equipped with an independently developed intelligent control system, it supports fully automated processes including automatic picking, delivery, inventory counting, and repositioning without human intervention. One unit can replace 3-5 warehouse workers, substantially reducing labor costs; Multi-mode operation: Supports automatic, semi-automatic, and manual modes with switchable control. Manual intervention is possible in special scenarios, flexibly adapting to diverse warehouse needs. Equipped with a 100-meter wireless remote for convenient emergency operation. Efficient Material Handling: Operating speeds range from 0.5 to 12 m/min, with lifting speeds of 0.3 to 6 m/min. Single cycle time for material handling is ≤60 seconds, achieving over 3 times the efficiency of traditional manual hoisting and ideal for high-frequency operations.

Millimeter-level positioning: Utilizes dual laser positioning + encoder technology with ±2mm accuracy, enabling precise alignment with high-bay racks (up to 40m) and narrow-aisle automated warehouses. Rack spacing reduced to 1.2m, boosting storage space utilization by over 50%; Stable Operation Assurance: Features a lightweight chassis design with Q355B high-strength steel main beams, formed through CNC bending and automated welding. The drive mechanism employs high-precision planetary reducers paired with wear-resistant wheel assemblies, ensuring smooth, vibration-free operation to prevent material collisions with racks or drops. Adaptability to Complex Layouts: Supports various track configurations including straight, L-shaped, and U-shaped layouts. Compatible with large-scale automated warehouses featuring multiple aisles and racks, achieving comprehensive coverage without blind spots.

Seamless Multi-System Integration: Supports real-time communication with WMS, AGV, MES, ERP, and other systems. Automatically receives inbound/outbound instructions, reports equipment status, and synchronizes inventory data for end-to-end digital warehouse management. Intelligent Scheduling Algorithm: Powered by proprietary scheduling algorithms, it enables multi-device coordination, automatically optimizes routes to prevent congestion, and enhances overall warehouse efficiency. Supports priority task scheduling, enabling urgent orders to be processed first; Visual Data Traceability: Records real-time data including inbound/outbound times, material information, and equipment operating parameters. Generates visual reports and supports historical data queries and traceability, facilitating inventory management and production scheduling.

Comprehensive Safety Monitoring: Equipped with collision avoidance sensors, shelf detection sensors, material detection sensors, overload protection, travel limit switches, emergency braking, and other safety devices. Continuously monitors the operational environment, automatically shutting down and triggering alarms during anomalies. Emergency Support System: Standard backup power supply enables automatic task completion or emergency braking during power outages, preventing material drops and equipment damage. Remote fault diagnosis allows after-sales engineers to troubleshoot select issues remotely. Complete Compliance Certifications: Products hold National Special Equipment Manufacturing License (Class A) certification, accompanied by comprehensive intelligent control system test reports and product compliance certificates, ensuring smooth industry safety audits and special inspection institute acceptance.

Advantages of Intelligent Warehouse Cranes Manufactured by Henan Mine

Proprietary Core Technologies:

Intelligent control systems, laser positioning modules, scheduling algorithms, and other core technologies are independently developed by Henan Mine. Holding multiple patents, these technologies can be flexibly iterated and upgraded based on customer needs, eliminating reliance on external technologies

Strong Customization Capabilities

Tailored models include narrow aisle, high-bay, low-temperature (-30°C to 0°C, suitable for cold chain storage), and cleanroom (for pharmaceutical/electronics storage) variants based on warehouse dimensions, rack height, and material properties (weight, size, temperature requirements).

Energy Efficiency & Cost Reduction

Equipped with YE4 ultra-efficient copper-core motors, achieving over 30% energy savings compared to traditional motors. Features intelligent sleep technology that automatically enters low-power mode during idle periods, further reducing operational energy consumption;

Rapid Delivery and Implementation:

Dedicated smart storage equipment production facilities equipped with automated manufacturing and debugging systems enable delivery within 20-30 days for standard models and 40-60 days for customized models. Professional technical teams provide end-to-end implementation services—from solution design and installation to system integration—ensuring swift equipment commissioning.

Parameters of Intelligent Warehouse Cranes Manufactured by Henan Mine

30 Years of Lifting R&D, Following Strict European Standards, Intelligent Empowerment for Heavy Loads, Providing Global Safe & Excellent Solutions

Parameter	Specification
Rated Capacity	8+8 tons (dual hoisting points)
Span	Custom-engineered for wide coverage
Lifting Height	Up to 25 meters
Travel System	Automated long-span rail system
Positioning Accuracy	Multi-point precision control
Control Mode	Fully automated + manual override
Power Supply	380V–690V, 50/60Hz, 3-phase AC
Duty Class	A6 / A7 (heavy-duty operations)

BENEFITS FOR YOUR FACILITY

Common Challenge	Henan Mine Solution
Risk of mechanical failure in freezing temps	All components sealed and corrosion-resistant
Poor load placement accuracy in narrow aisles	Precision positioning with laser-based guidance system
Limited staff availability for night operations	24/7 unmanned automatic handling
Frequent breakdowns due to condensation	Moisture-proof, low-maintenance design
Space inefficiency due to small span cranes	Customizable span to fit wide-bay cold warehouses

Application Scenarios for Intelligent Warehouse Cranes Manufactured by Henan Mine

E-commerce Logistics

Automated goods retrieval, sorting, and high-bay storage for large e-commerce warehouses, optimized for high-frequency inbound/outbound operations during peak seasons like “Double 11” and ‘618

Smart Manufacturing

Automated material handling for automotive parts and electronic component warehouses, seamlessly integrated with production lines to achieve “production-warehousing” synergy

Pharmaceutical Cold Chain

Automated storage and retrieval of medicines and vaccines in low-temperature cold chain warehouses, operating reliably in -30°C to 0°C environments to ensure material safety

Food Processing

Intelligent storage of food ingredients and finished products, eliminating contamination from manual handling and elevating warehouse hygiene standards

Smart Warehouse Crane Manufactured by Henan Mine

Other Applications

Tobacco warehousing, book storage, chemical raw material warehousing (explosion-proof custom models), new energy battery component storage, etc

Your questions regarding the intelligent warehouse crane manufactured by Henan Mine

Stable operation in high and low temperature extreme environment, continuous construction of crane assisted project without interruption

We are an e-commerce company with a warehouse ceiling height of 18m and rack spacing of 1.5m. Can your intelligent warehouse crane be adapted to our facility? Is the positioning accuracy sufficient? Will it collide with the racks?

Professional Answer: Absolutely compatible! Positioning accuracy is guaranteed, and collisions with racks will not occur! For your e-commerce warehouse with 18m ceiling height and 1.5m rack spacing, we recommend the “High-Bay Narrow-Aisle Intelligent Warehouse Crane.” It precisely aligns with rack locations and is equipped with multiple anti-collision sensors and rack detection sensors. These continuously monitor distances from racks, triggering early alerts and automatic shutdowns even with positioning deviations—providing dual safety assurance. We will dispatch technicians to conduct on-site precision surveys of your warehouse dimensions and rack layout, delivering a customized adaptation plan to ensure seamless integration with your storage environment.

We currently operate a WMS warehouse management system and AGV carts. Can your intelligent storage crane integrate seamlessly? Will it disrupt our existing warehouse operations?

Professional Answer: Absolutely! Seamless integration is possible without disrupting your existing operations. Our intelligent warehouse cranes feature a control system compatible with mainstream WMS platforms (e.g., SAP, Yonyou, Kingdee) and AGV dispatch systems. Equipped with open communication interfaces , they enable real-time data exchange. The integration process is straightforward: Our technical team will first analyze your existing system's communication protocols and data formats, then develop customized interfaces, conduct offline debugging, and finally proceed with trial operation. The entire process will not disrupt your current system's normal functioning.

Intelligent equipment is most vulnerable to downtime due to failures. Is your equipment prone to malfunctions? Can your after-sales support respond quickly?

Professional Answer: Our smart warehouse cranes boast an exceptionally low failure rate. Core intelligent components exhibit an 80% reduction in failure rate compared to industry averages. During peak periods, dedicated after-sales support ensures absolutely no disruption to your production! For special peak periods like e-commerce and logistics seasons, we offer a “Dedicated Assurance Plan”: First, engineers conduct comprehensive on-site inspections one month in advance to identify potential faults; Second, we station emergency service teams on-site in key areas, available 24/7. We guarantee a 1-hour response time for peak-period failures and on-site repairs completed within 2 hours, ensuring uninterrupted warehouse operations.

Are smart warehouse cranes complicated to operate and maintain? Our staff lacks experience with smart equipment—can they learn quickly?

Professional Answer: Operation and maintenance are not complex at all. Employees can master them quickly after just 1-2 days of training! Regarding operation: During normal operation, the equipment runs fully automated. Staff only need to issue storage/retrieval commands via the WMS system—no direct crane operation is required. Manual operation in emergencies is also simple. The wireless remote control features clearly labeled buttons with just three core functions: lift, lower, and move. Its logic is as intuitive as a standard remote control.

Compared to traditional manual handling + conventional cranes, the initial investment for smart warehouse cranes is significantly higher. How cost-effective is it? How long does it take to recoup the costs?

Professional Answer: While the initial investment for smart warehouse cranes is higher than traditional methods, they offer exceptional cost-effectiveness with a very short payback period—typically 1.5 to 2.5 years!

We need to operate in a -25°C cold chain warehouse. Can your intelligent storage cranes adapt to low-temperature environments? Will core components be affected by the cold?

Professional Answer: They are fully compatible with -25°C cold chain environments, and core components remain unaffected by low temperatures! We offer specialized “Low-Temperature Intelligent Storage Cranes” featuring triple core upgrades for cold chain scenarios. Previously, we supplied 8 units of -25°C low-temperature smart storage cranes to a pharmaceutical cold chain enterprise for vaccine and drug storage. The equipment has operated stably for over 3 years without any core component damage due to low temperatures, maintaining identical operational efficiency as in ambient conditions. We first dispatch technicians to conduct on-site surveys of the cold chain warehouse's temperature distribution and humidity levels, then tailor low-temperature protection designs to ensure long-term stable operation in cold environments.

If our warehouse expands or requires shelving layout adjustments later, can your intelligent storage cranes adapt? Would we need to repurchase?

Professional Answer: Absolutely adaptable—no need to repurchase! Our intelligent warehouse cranes feature exceptional scalability. For warehouse expansions or layout changes, we offer two flexible adaptation solutions: First, track extension—if the warehouse expands, the existing tracks can be directly extended without replacing the equipment. Only the operational parameters of the control system need adjustment. Second, shelving layout adaptation—if shelving arrangements change, upgrading the control system's scheduling algorithms and recalibrating positioning parameters enables adaptation to the new layout without replacing core components. We incorporate expansion interfaces during initial design to ensure the equipment adapts flexibly to your business growth, minimizing future upgrade costs

Do you have successful case studies of intelligent warehouse cranes in industries similar to ours? Can you arrange an on-site visit?

Professional Answer: Absolutely! Our intelligent warehouse cranes have served over 150 enterprises across diverse industries nationwide, including: - A leading e-commerce company's South China smart warehouse (e-commerce logistics) - An automotive parts manufacturer's production and storage workshop (smart manufacturing) - A pharmaceutical company's cold chain storage center (pharmaceutical cold chain) If you wish to visit a site, I can arrange a nearby client location based on your industry and location. You set the timing and itinerary, and I will accompany you throughout, providing detailed explanations and addressing all your smart warehousing questions to ensure you see with confidence and buy with peace of mind.

Smart Warehouse Crane Manufactured by Henan Mine