MG double girder gantry crane design
Custom MG double girder gantry crane
Mg Double Girder Gantry Crane with 50/10 Ton

Double-girder gantry crane

Henan Mine's MG Double-Girder Gantry Crane features an integrated box-type double-girder + rigid outrigger structure. With lifting capacities ranging from 5 to 500 tons, customizable spans from 8 to 40 meters, and lifting heights from 6 to 30 meters, it operates reliably in complex outdoor environments including temperatures from -20°C to 40°C, high dust levels, and strong winds. It delivers core characteristics including heavy-load stability, precise positioning, flexible operation, and easy maintenance. Compared to similar products, it offers over 30% higher load capacity and a 40% extended service life, establishing itself as the benchmark equipment in heavy-duty general lifting applications.
Lifting Weight: 5t - 500 t or customized
Span Length 8m- 40 m or customized
Lifting Height 6m - 30 m or customized
Work Class A3 - A8
Working Temperature Range -25℃~+40℃
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Parameters of the MG Double-Girder Gantry Crane Manufactured by Henan Mine

China's premier crane supplier, driving the crane industry forward for 24 years
Parameter Specification Remarks
Lifting Capacity 5 – 500 t Main/auxiliary hook optional; Customizable
Span 8 – 40 m Customized based on site size
Lifting Height 6 – 30 m Adjustable according to on-site needs
Working Temperature Range -20℃ ~ 40℃ Suitable for indoor and outdoor heavy-duty working conditions
Lifting Speed 0.1 – 10 m/min Stepless speed regulation; Main/auxiliary hook with different speeds
Traveling Speed 5 – 40 m/min(Long Travel); 3 – 20 m/min(Trolley Travel) Frequency conversion speed regulation
Control Mode Cab control, wireless remote control, or both Wireless remote control range ≥ 100m
Protection Class IP55(Electrical Components) Dustproof, waterproof and moisture-proof
Motor Type YE4 ultra-high efficiency energy-saving motor Energy-saving rate ≥ 30%
Delivery Cycle 30 – 45days(Standard Model);  45-60  days (Customized Model) Supported by heavy-duty equipment dedicated production line

Henan Mine MG Double-Girder Gantry Crane Product Introduction

Henan Mine's MG double girder gantry crane is a widely adopted large-scale loading machinery for open-air material handling. It offers advantages such as high lifting capacity, extensive operational space, efficient yard area utilization, minimal infrastructure investment, and low operating costs. Consequently, it is extensively used in industrial and mining operations, transportation, logistics, and construction projects.

High-strength double-girder structure ensures stable, deformation-free heavy-duty operation

  • Structural optimization: Box-type double-girder design precisely optimized via finite element analysis. Main girder camber strictly complies with industry standards, maintaining zero permanent deformation during long-term operation across 5-500t rated loads. Impact load resistance reaches 1.5 times rated capacity, preserving exceptional structural stability even in large-span applications.
  • Material and Process Assurance: Main girders, end beams, and outriggers utilize Q355B high-strength steel with tensile strength exceeding 500 MPa. Critical welds undergo ultrasonic flaw detection to ensure welding quality and eliminate structural risks.
  • Reinforced Outrigger Structure: Features A-type or U-type rigid outriggers with variable-section box-type construction—wider at the top and narrower at the bottom—effectively distributing vertical and horizontal loads. U-type outriggers provide expanded working space, facilitating passage of large materials beneath.

    Henan Mine’s MG double girder gantry crane

Precision Transmission System for Efficient, Smooth Operation

  • Dual Motor Drive Design: The trolley travel mechanism employs dual motors and dual reducers for independent drive, delivering balanced power output and smooth operation without rail chattering. Combined with variable frequency speed control technology, it achieves stepless speed adjustment from 0-40m/min, ensuring smooth starts and stops while preventing swaying of heavy loads.
  • Optimized Hoisting Mechanism: Equipped with a high-precision winch hoist, optional primary/secondary hook configuration allows the primary hook for heavy-duty lifting and the secondary hook for light materials or auxiliary positioning. Hoisting speed ranges from 0.1-10 m/min with positioning accuracy of ±3 mm, meeting precision lifting requirements.
  • Low-noise Energy-saving Design: Core transmission components utilize hardened gears and high-precision bearings, with operational noise ≤75dB. Equipped with YE4 ultra-high-efficiency motors, energy consumption is reduced by over 30% compared to standard motors, significantly lowering long-term electricity costs during heavy-duty operations.

    Henan Mine’s MG double girder gantry crane

Comprehensive Safety Protection for Hazard-Free Heavy-Duty Operations

  • Multi-level Safety Interlocks: Features dual overload protection, triple lifting height limits, trolley/girder travel limits, and anti-collision sensors. Immediate shutdown and alarm upon any parameter anomaly. Dual brakes on the hoisting mechanism ensure reliable load stopping, eliminating hook slippage risks.
  • Enhanced Outdoor Protection: Outdoor models come standard with wind-resistant rail clamps, wind anchoring devices, and anemometers. Equipment automatically locks when wind speeds exceed 15m/s, preventing displacement during high winds.
  • Comprehensive emergency safeguards: Standard backup power supply enables controlled lowering of loads during sudden power outages. Emergency stop buttons are strategically placed throughout the system—in the operator’s cabin, on ground-level remote controls, and at the load site—for rapid response to emergencies.

    Henan Mine’s MG double girder gantry crane

Core Technology Advantages: Henan Mine's Exclusive Competitive Edge

  • Accumulated Heavy-Load Core Technology: Years of dedicated R&D in double-girder gantry cranes, holding multiple heavy-load structural design patents. Mature technology for 500t-class ultra-large capacity models, successfully deployed in multiple national key projects with battle-tested performance;
  • Full-Chain Customization Capabilities: Providing end-to-end tailored services from site surveys and solution design to manufacturing and installation/commissioning, precisely meeting diverse heavy-duty scenarios such as port container handling, heavy equipment assembly, and large steel structure lifting.
  • Significant Smart Upgrade Potential: Equipment features reserved open communication interfaces for retrofitting intelligent monitoring systems and unmanned control systems, enabling automation and smart upgrades for heavy-duty operations to align with enterprise digital transformation needs.
  • Rapid Delivery & Installation: Dedicated heavy-duty crane production workshops equipped with large CNC machining equipment and professional welding teams ensure standardized production processes and delivery timelines. Modular design combined with expert installation teams enables swift equipment assembly and commissioning for early production.

    Henan Mine’s MG double girder gantry crane

What Can the MG Double-Girder Gantry Crane Manufactured by Henan Mining Offer You?

  • Value Category Specific Benefits Description
    Heavy-Duty Operation Efficiency Improvement 35%+ higher hoisting efficiency; 30% shorter single operation cycle Dual-motor drive and frequency conversion speed regulation realize stable and precise operation; Main/auxiliary hook collaborative work improves operation efficiency; Large span design covers a wide working area, reducing equipment movement frequency
    Operational Safety Enhancement 95% lower safety accident rate; Zero risk of heavy-load slipping and equipment displacement Multi-layer safety interlock system and dual brake design eliminate potential hazards; Windproof and anchoring devices ensure safe operation in outdoor windy environments; Strict quality inspection ensures structural reliability
    Long-Term Operation Cost Reduction 30%+ energy saving; 40% lower maintenance cost; Significant reduction in downtime loss YE4 ultra-high efficiency motor reduces energy consumption; High-strength structure and high-quality components reduce failure rate; Efficient after-sales service shortens downtime, reducing annual downtime loss by more than 500,000 RMB
    Long-Term Reliability 20+ years of service life; 8+ years of anti-corrosion coating effectiveness Q355B high-strength steel and optimized structure ensure long service life; Anti-corrosion and wear-resistant design and IP55 protection level adapt to complex outdoor environments
    Production Continuity Assurance Annual downtime ≤10 hours; Fault response time ≤1 hour; On-site maintenance ≤3 hours for common faults Special after-sales service stations in heavy industry clusters; 24-hour emergency response team; Preventive maintenance plan to eliminate potential faults in advance
    Scenario Adaptability Adapt to 5-500t heavy-load hoisting; Suitable for various indoor and outdoor heavy-duty scenarios Customizable parameters and optional special components adapt to port, factory, construction and other scenarios; Multiple control modes meet the needs of different operation teams

Quality and Service Assurance: The Choice for Large Enterprises

  • Stringent Quality Control: Each unit undergoes multiple specialized inspections including static load testing, dynamic load testing, and safety device interlock testing before shipment. Critical welds undergo 100% ultrasonic flaw detection, accompanied by comprehensive inspection reports and safety certification documents;
  • End-to-End On-Site Service: Free site surveys and heavy-load lifting assessments, with customized solutions tailored to production processes. Comprehensive service covering “manufacturing-installation/commissioning-operator training-smart system integration.” Post-installation trial operation monitoring ensures seamless operations.
  • Nationwide heavy-duty dedicated after-sales network: Specialized service stations established in major industrial hubs and port cities, staffed by over 200 professional engineers—all with maintenance experience on 500-ton double-girder gantry cranes—offering 24-hour response.
  • Warranty commitment: 1-year warranty for entire equipment, 3-year warranty for core heavy-duty components, 5-year warranty for core safety devices. Free repair or replacement for non-human-induced damage during warranty period.
Advantage display

Product Advantages Overview

Large-Tonnage Bearing

Rated lifting capacity ranges from 5T to 500T, and larger tonnages can be customized for special needs. Adopting high-manganese steel main beam and reinforced

Intelligent Precision Control

quipped with a PLC intelligent control system, supporting millimeter-level positioning and automatic loading/unloading. Lifting and running speeds can be flexibly adjusted, and

Multiple Safety Protections

Integrates multiple safety mechanisms such as overload protection, limit protection, anti-fall protection and emergency braking, equipped with high-definition monitoring and fault

Longer Service Life

Core components are made of high-quality materials such as wear-resistant alloy and corrosion-resistant steel, reinforced by heat treatment process. The electrical system

Henan Mine MG Double-Girder Gantry Crane Application Scenarios

Henan Mine's MG double-girder gantry cranes are core equipment specifically designed for heavy-duty open-pit material handling. Featuring a box-type double-girder welded structure, their key advantages include ultra-high load capacity and suitability for continuous high-intensity operations. They are equipped with PLC intelligent control systems and multiple safety protection devices
Coastal/Inland Port Bulk Terminals
Suited for loading/unloading and transshipment of bulk commodities like iron ore, coal, and grain. For instance, Henan Mine's custom-built 1000-ton MG double-girder gantry crane for a China Railway terminal handles heavy equipment loading/unloading and bulk cargo transshipment for large cargo vessels.
Container Terminals
Designed for handling and stacking 20-foot and 40-foot containers, particularly suited for small-to-medium container terminals or inland container transfer stations
Wind Power/Nuclear Power Equipment Manufacturing Workshops
Used for hoisting and assembling heavy components such as wind turbine nacelles, hubs, towers, and nuclear reactor pressure vessels.
Shipbuilding and Repairyards
Undertakes core tasks including hull section hoisting, engine assembly installation, and marine equipment maintenance. Henan Mine's MG double-girder gantry crane achieves a lifting height of 20 meters, enabling 300-t hull sections to be raised to 15 m for welding alignment.
Heavy Machine Tool/Construction Equipment Manufacturing Workshops
Used for lifting and assembling oversized heavy components like machine tool beds, excavator booms, and loader chassis. Equipped with overload limiters that automatically cut power when load exceeds 10% capacity, ensuring safety during precision equipment assembly.
Bridge/Railway Construction Sites
Suitable for lifting and installing heavy components like precast box girders, steel box girders, and bridge piers. The MG model's dual-girder structure offers high rigidity, with customizable mobile track designs to meet flexible on-site operational needs.
Urban Rail Transit Construction
Used for lifting and transferring subway tunnel segments and shield machine components. At shield machine construction sites, it lifts 300-ton shield machine bodies to tunnel portals. With wireless remote control operation, operators can precisely manage lifting processes from safe zones. The equipment features dust-proof sealing to withstand high-dust construction environments, ensuring continuous construction efficiency.
Steel Mill Open Stockyards/Hot Rolling Mills
Used for transferring and stacking heavy materials like steel billets, structural steel, and scrap steel, as well as lifting high-temperature steel billets in hot rolling mills. The MG model for Henan Mine features high-temperature insulation protection, with lifting mechanisms equipped with heat-resistant steel wire ropes. This reduces load requirements on track foundations and adapts to the high-intensity continuous operation rhythm of steel mills.
Large Building Materials/Precast Component Plants
Used for lifting heavy materials such as cement clinker, large concrete precast components, and stone blocks. Designed to meet the high-load operational demands of the building materials industry.
Nuclear/Hydroelectric Power Construction Sites
Used for hoisting super-heavy equipment like nuclear reactor pressure vessels and hydroelectric turbine generators. Customized high-precision positioning models with radiation-proof sealed designs meet nuclear power's specialized operational environment requirements.
Aerospace Auxiliary Manufacturing Workshops
Used for lifting and assembling heavy components like aircraft fuselage frames and rocket boosters. Customized cleanroom models feature anti-static spray-coated surfaces to meet workshop cleanliness standards.
Model Selection Recommendations
Select models ranging from 5 to 1000 tons based on material weight, allowing a 20% safety margin. Customize specialized protective configurations. Henan Mine offers on-site surveys to precisely match model parameters with site dimensions, operational environments, and lifting requirements. Optional smart operation and maintenance modules enable real-time operational monitoring and remote fault diagnosis.
Custom MG double girder gantry crane

How to Choose the Best Crane Manufacturer in China

Henan Mine Crane Co., Ltd. is a professional manufacturer and service provider of cranes and material handling products. Integrating R&D, design, manufacturing, sales, and service, we deliver comprehensive solutions and full-lifecycle support to our customers.
1
Clarify Your Crane Needs
Thoroughly understand your lifting requirements (load details, frequency, and workspace environment) before approaching crane manufacturers.
2
Determine Crane Service Class
Calculate the required crane service class based on your operational intensity to ensure optimal performance and longevity.
3
Explore Crane Supplier Custom Features:
Investigate available customization options and special features to enhance safety, efficiency, and precision for your specific application.
4
Assess Crane Factory Engineering Capability
Evaluate the manufacturer's engineering strength to ensure they can design a suitable solution tailored to your needs.
5
Verify Quality & Compliance of Crane Company
Check the crane manufacturer's manufacturing quality, certifications, and compliance with international standards and your local safety regulations.
6
Ensure Support & References
Confirm the manufacturer provides reliable after-sales support and has a proven track record with positive references in your industry or region.

Why We Are More Trustworthy

Henan Mine Crane Co., Ltd. is a professional manufacturer and service provider of cranes and material handling products. Integrating R&D, design, manufacturing, sales, and service, we deliver comprehensive solutions and full-lifecycle support to our customers.

Experienced company

Established in 2002, Henan Mine Crane Factory is a high-tech crane enterprise. Using advanced global design and manufacturing tech, we craft top-quality single/double-beam cranes and electric hoists.
Henan Mine Crane Factory Team

Professional team & equipment

Our 1.62 million ㎡ factory has 3,500+ staff, 200 senior engineers, and 428+ global sales/service points. With 2,000+ processing machines handling 20+ processes, we ensure excellence.

Productive capacity

The annual output of cranes is over 80,000 units. The company produces and sells more than 11000 double beam and gantry cranes annually, More than 73000 single beam cranes, and More than 100000 sets (sets) of single and double beam electric hoists and accessories.
Henan Mine Crane Factory

Customized design services

We know the right crane is key. Our engineers partner with clients to design and build cranes tailored to specific needs, ensuring optimal performance.

Why Our Cranes Earn Customers' Trust

Henan Mine Crane Co., Ltd. has a strong technical team with over 10 top experts and 200+ mid-to-senior engineers. They've obtained over 700 national patents and provincial-level tech achievements, with over 670 authorized patents. Henan Mine Crane Factory led/participated in over 100 standard formulations/revisions, won the China Standard Innovation Contribution Award, and is a key member of multiple lifting machinery standardization committees. Dr. Xu Lei serves as Deputy Leader of the ISO/TC96 Domestic Technical Counterpart Expert Working Group.
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The services we provide

China's premier crane supplier, driving the crane industry forward for 24 years

Free customization scheme

The professional engineer team communicates in depth to understand needs, and provides one-stop customized solutions including 3D model design, technical parameter calculation

Regular Maintenance Reminder

Establish customer equipment files, and regularly send maintenance reminders based on equipment usage time and operation intensity. Provide detailed maintenance manuals and video tutorials

Technical support consultation

Provide 7×12-hour online technical consultation service. Senior consultants answer questions in real time regarding product selection, parameter matching, installation specifications

Free customization scheme

The professional engineer team communicates in depth to understand needs, and provides one-stop customized solutions including 3D model design, technical parameter calculation
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Our Patents and Certifications

China's premier crane supplier, driving the crane industry forward for 24 years

Customer Testimonials & Top Choices

China's premier crane supplier, driving the crane industry forward for 24 years
stated: "We've partnered with you for 15 years. From our first factory in the UAE to our new facility now, we consistently choose your equipment because we trust your reliability and service. The single-girder cranes at the new plant are precisely positioned, and the synthetic ropes don't contaminate our cleanroom environment. You always respond immediately whenever we have a need."
Group Director Christiano
Italian LTC Group (Global Magnetic Core Manufacturer)
stated: Your customized tower crane passed all North American safety certifications. Its construction is solid. We recommended it to local builders and received excellent feedback. We're placing an additional order for 20 units to cover construction projects in Western North America.“
Founder Peter
North America P&J Arcomet (Leading North American Tower Crane Service Provider)
Collaborative Equipment: 8 high-precision positioning single-girder cranes (positioning accuracy ±2mm) Customer Feedback (Production Line Manager Jochen): “Our vehicle assembly line demands extremely high component positioning accuracy. Your cranes integrate seamlessly with our robotic systems, significantly boosting assembly efficiency. German engineers gave the equipment a big thumbs-up for its stability and precision.”
(Production Line Manager Jochen)
BMW Leipzig Plant, Germany

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Your Top Questions About Henan Mine's MG Double-Girder Gantry Cranes and Professional Answers

China's premier crane supplier, driving the crane industry forward for 24 years
As a port terminal requiring 24/7 continuous container handling, how stable is the MG double-girder gantry crane under heavy loads?
Professional Solution: Absolutely no need for concern! Our MG double-girder gantry crane is specifically engineered for ports' 24/7 heavy-duty operations, with its load stability and reliability proven through extensive real-world testing! We will also optimize structural parameters and lubrication systems based on your port's container weights and lifting frequency to ensure long-term stable operation.
Our worksite is located by the sea with severe salt spray corrosion. Will the equipment suffer rust damage during long-term use?
Professional Answer: We have already addressed the issue of coastal salt spray corrosion. The equipment features comprehensive anti-salt spray reinforcement, ensuring no rust damage occurs during long-term use! For your coastal environment, we'll further increase the thickness of the anti-salt spray coating and enhance sealing protection levels, guaranteeing a service life exceeding 20 years in salt spray conditions.
We need to lift 500-ton large equipment components. Can your MG double-girder gantry crane guarantee safety?
Professional Answer: Safety during 500-ton heavy-load lifting is our core design priority and is absolutely guaranteed. We eliminate hook slippage risks at the source! Additionally, our technical team will conduct on-site surveys before lifting to plan customized lifting paths. Professional signalers and operators will monitor the entire process to ensure flawless execution.
The equipment is large and structurally complex. Will installation and commissioning take a long time? Can the schedule be accelerated?
Professional Answer: We fully understand your schedule requirements. The MG double-girder gantry crane features a modular design, reducing installation and commissioning time by 30% compared to industry averages—perfectly aligning with your project timeline! For particularly tight schedules, we can deploy multiple teams to work concurrently, further compressing the timeline.
Our operators have only worked with single-girder cranes before. Is the MG double-girder gantry crane complicated to operate?
Professional Answer: Operation is not complex at all. Operators can quickly master it after 3-5 days of specialized training! Our MG double-girder gantry crane features a “user-friendly operation design,” with core operational logic similar to single-girder cranes, making it easy to understand.
Compared to other double-girder gantry cranes, the MG gantry crane equipment is relatively expensive. How is the cost-effectiveness?
Professional Answer: While our equipment may seem slightly more expensive upfront, its cost-effectiveness is unmatched. Typically, the investment pays off within 3-5 years. By minimizing downtime losses—with a low equipment failure rate and annual downtime under 10 hours—it saves approximately 800,000 yuan in operational costs each year. The long-term benefits are highly significant.
We want to integrate the equipment with our factory's smart warehousing system. Is this achievable with your equipment?
Professional Answer: Absolutely! This can be achieved without disrupting existing production. Our MG double-girder gantry crane's intelligent control system features open communication interfaces like TCP/IP and Profinet, enabling seamless integration with mainstream smart warehousing systems for automated scheduling.
We'd like to observe the equipment in actual operation. Can you arrange visits to partner ports or heavy-duty factories?
Professional Answer: Absolutely! On-site visits are the best way to understand equipment performance firsthand. We fully support and will coordinate this process. Based on your location and operational needs, I'll recommend nearby demonstration sites. I'll accompany you throughout the visit to provide detailed explanations. You set the schedule and itinerary—we'll handle all arrangements in advance to ensure you see with confidence and buy with peace of mind.

Operating Manual for MG Double-Girder Gantry Crane Manufactured by Henan Mine

China's premier crane manufacturer, driving high-quality development in the crane industry for 24 years
Each crane must display a rated load capacity plate in a conspicuous location.
No personnel are permitted on the girder during operation, nor may the hook be used to transport persons
Operation is prohibited without a valid operator's license or under the influence of alcohol.
Operators must maintain full concentration during operation; talking, smoking, or engaging in unrelated activities is strictly forbidden.
Keep the crane clean and tidy; do not store equipment, tools, flammable materials, explosives, or hazardous substances haphazardly.
Do not overload the crane.
When operating along obstacle-free paths, the hook, lifting device, or bottom surface of the load must remain at least 2 meters above ground level. When crossing obstacles, the load must clear the obstacle by at least 0.5 meters
For loads under 50% of rated capacity, both lifting mechanisms may operate simultaneously. For loads exceeding 50% of rated capacity, only one mechanism may operate.
.For bridge cranes equipped with main and auxiliary hooks, do not simultaneously raise or lower both hooks (except under special circumstances).
Welding or hammering on suspended loads, or working beneath suspended loads, is prohibited (except when properly supported).
Inspection or maintenance work may only be performed after power has been disconnected and a “Do Not Operate” sign is displayed on the power switch. If live work is unavoidable, implement safety measures and assign dedicated supervision.
Do not throw objects from the vehicle indiscriminately.
Regularly inspect limit switches and interlock protection devices.
Do not use limit switch impact as a stopping method.
Do not lift or lower loads when hoist brakes malfunction.
Do not operate the hoist above personnel or equipment.
When welding any part of the crane, use a dedicated ground wire; do not use the crane body as a ground.
When the hook is at its lowest position, ensure at least two full turns of safety rope remain on the drum.
Cranes must not collide with each other; using one crane to push another into operation is strictly prohibited.
When lifting heavy objects, molten metal, explosives, or hazardous materials, first slowly raise the load 100–200 mm off the ground to test brake reliability.
Maintenance and inspection lighting must operate at voltages below 36V.
All electrical equipment enclosures on bridge cranes must be grounded. If trolley rails are not welded to the main girder, grounding measures must be implemented. Grounding conductors may use galvanized flat iron with a cross-sectional area exceeding 75mm², bare copper wire of 10mm², or galvanized round steel exceeding 30mm². The operator's cab or crane body shall have more than two grounding points. The grounding resistance from any point on the crane to the power supply neutral point shall be less than 4Ω.

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30 Years of Lifting R&D, Following Strict European Standards, Intelligent Empowerment for Heavy Loads, Providing Global Safe & Excellent Solutions

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    The project was delivered on time and landed safely

    Henan Mine's Single-Girder Gantry Crane Meets core lifting equipment requirements for small-to-medium factories, logistics parks, construction sites, and similar applications. This crane offers cost-effective operation, user-friendly controls, strong adaptability, and low maintenance costs.

    Improve efficiency

    Break through operational bottlenecks and improve overall project progress efficiency

    Avoiding risks

    Build a solid safety line and avoid potential risks of high-risk operations

    Delivery

    Adapt to diverse working conditions and ensure stable project implementation and delivery
    Get your customized solution
    Contact us today by email at info@hnksglobal.com or fill out the form below.



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