Product Introduction of Henan Mine manufactured Specialized Crane for Steel Plate Storage Facilities

Henan Mine manufactured specialized crane for steel plate storage facilities is a fully automated, intelligent material handling core equipment meticulously tailored to address the challenges of steel plate warehousing in industries such as engineering steel structures, bridge construction, and tall tower buildings. As a critical component of the intelligent steel plate warehouse system, this equipment has undergone full-function verification on the 1200t crane test platform at the Henan Mine Intelligent Industrial Park. All core intelligent control projects have passed rigorous acceptance testing, demonstrating stable and reliable performance. It has been successfully customized and delivered to a major steel structure company, establishing itself as a benchmark product for intelligent warehouse upgrades in the industry.

Henan Mine manufactured Specialized Crane for Steel Plate Storage Facilities

Core Product Positioning

Specifically designed for the steel structure industry’s “warehousing – Storage – Retrieval” automation requirements. It addresses core pain points such as complex plate specifications, low manual sorting efficiency, significant stacking errors, and difficult inventory traceability. By integrating multiple cutting-edge intelligent technologies, it achieves fully automated operation without manual intervention, significantly improving warehouse space utilization, operational efficiency, and inventory management accuracy. This provides efficient, intelligent, and reliable storage solutions for engineering steel structures, bridge construction, and high-rise construction enterprises.

Henan Mine manufactured Specialized Crane for Steel Plate Storage Facilities

Core Technologies and Functional Highlights

1. Multi-dimensional Intelligent Recognition for Precise Material Control: Equipped with a high-definition visual recognition system and AI algorithms, the system excels in both vehicle identification and steel plate recognition. It automatically identifies incoming vehicle information for swift inventory integration and accurately distinguishes plates by thickness, dimensions, and material with 99.8% accuracy, completely replacing manual visual inspection and eliminating specification mix-ups.
2. 5G Millimeter-Wave Communication Enables Real-Time, Efficient Command Transmission: Utilizing cutting-edge 5G millimeter-wave communication technology, data transmission latency is reduced to under 20ms. The system exhibits strong resistance to signal obstruction and electromagnetic interference. Even within the complex environment of steel fabrication workshops, it ensures real-time response to intelligent commands and stable transmission. A backup transmission interface is also reserved, providing dual assurance for operational continuity.
3. Fully Automated Workflow, Completely Freeing Human Labor: Independently completes the entire steel plate warehousing process—from automatic unloading upon vehicle arrival, automatic rotation and angle adjustment, rule-based automatic sorting, layered stacking, to automatic pallet rotation and allocation before outbound—requiring zero manual intervention and fully replacing traditional 3-5 person warehousing teams.
4. Precision Control + Safety Protection, Ensuring Stable Operation: Equipped with a professional travel drive system and positioning modules, achieving ±3mm travel accuracy for the gantry and ≤5mm stacking error to guarantee neat steel plate arrangement. Integrated gantry collision avoidance system automatically decelerates or brakes upon encountering obstacles. Combined with an intelligent fault monitoring module, it provides real-time alerts for equipment anomalies, safeguarding operational safety and equipment longevity.
5. Automatic Marking + Data Traceability for Transparent Inventory Management: Integrates industrial-grade automatic marking modules to print critical identifiers like steel plate numbers, specifications, and receipt times with clear, wear-resistant markings. Combined with an intelligent warehouse management system, it enables full lifecycle data traceability for steel plates and real-time inventory updates, resolving traditional challenges of difficult traceability and disorganized stock.
   

   Henan Mine manufactured Specialized Crane for Steel Plate Storage Facilities

Structural Design and Reliability Assurance

1. Customized Structural Adaptation: Features a reinforced box-type main beam structure using Q345B high-strength steel. Optimized through finite element analysis and overall annealing treatment, it delivers outstanding torsional resistance and load-bearing stability. Rated lifting capacity ranges from 5-50 tons, with span and lifting height customizable to match workshop layouts and material storage dimensions, flexibly adapting to diverse steel plate warehousing needs.
2. Rigorous Testing Validation: All equipment undergoes comprehensive functional, load-bearing, and safety testing on Henan Mine’s 1200-ton crane test bench prior to shipment. Key performance metrics—including intelligent recognition accuracy, communication stability, and operational workflow continuity—are rigorously validated to ensure immediate, stable post-delivery operation.
3. High-Reliability Component Selection: Core components (motors, reducers, communication modules, etc.) utilize renowned industry brands. Combined with modular design, this extends equipment lifespan while reducing maintenance complexity and costs. The system achieves an Mean Time Between Failures (MTBF) exceeding 8,000 hours.
   

   Henan Mine manufactured Specialized Crane for Steel Plate Storage Facilities

Applicable Scenarios and Core Value

1. Target Industries and Scenarios: Primarily serves steel structure engineering, bridge construction, and tower building industries. It handles the entire warehouse process—from steel plate receiving and inspection, intelligent sorting, precise stacking, inventory management, to outbound allocation—especially meeting the large-scale centralized storage demands of major steel structure projects.
2. Core Value: Boosts operational efficiency by over 60% compared to manual labor, with a single unit replacing 3-5 warehouse workers; significantly reduces labor costs and steel plate wastage while increasing warehouse space utilization by over 30%; enables real-time inventory data and transparent material traceability to support enterprise digital transformation; minimizes human involvement in high-risk operations with multi-layered safety protections to eliminate hazards.
   

   Henan Mine manufactured Specialized Crane for Steel Plate Storage Facilities

Benchmark Case Endorsement

This equipment has been successfully customized and delivered to a major steel structure company, operating stably for over one year. It accommodates storage needs for over 200 steel plate specifications, boosting inbound/outbound efficiency by 65% and reducing inventory error rates below 0.1%. Annual labor cost savings exceed ¥1.2 million. Its precise traceability functionality enabled the client to secure large-scale bridge engineering contracts, earning high recognition.

Henan Mine manufactured Specialized Crane for Steel Plate Storage Facilities