Double Girder Overhead Crane in Wind Power Industry

Release Time: 2026-01-14
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Product Introduction of the Henan Mine manufacturer’s New Double-Girder Crane for Offshore Wind Power

Henan Mine manufacturer’s new double-girder crane for offshore wind power is a benchmark premium equipment developed by the company to address heavy-duty lifting demands in offshore wind power and advance the “dual carbon” strategy. Tailor-made for world-class offshore wind projects, the first phase has delivered 43 units successfully installed and operational.

Henan Mine manufacturer’s new double-girder bridge crane for offshore wind power This equipment centers on “heavy-load precision, energy-saving lightweight design, safety and intelligence, and suitability for marine conditions.” It effectively addresses industry pain points in lifting heavy offshore wind components (such as nacelles, hubs, and large blades), including “difficult synchronization, excessive sway, high energy consumption, and elevated safety risks.” It provides a one-stop heavy-load lifting solution for world-class offshore wind energy clusters and large-scale wind power equipment manufacturing bases.

Built upon Henan Mine’s “Premium Intelligent Manufacturing” philosophy, this crane integrates dual-trolley design, lightweight energy-saving technology, high-precision synchronous control, and full-lifecycle management. Its core advantages include high lifting capacity, automatic speed adjustment, multi-hook synchronization, and electronic sway control. This crane efficiently handles heavy offshore wind components while reducing operational costs through energy-saving design, establishing itself as a cornerstone for high-quality development in China’s wind power industry. It showcases the company’s leading R&D and manufacturing capabilities in large-tonnage specialized lifting equipment.

Core Technical Advantages

 

  1. 500-Ton Heavy-Load Adaptation with Dual-Trolley Efficient Coordination: With a rated lifting capacity of 500 tons (500+250/32t configuration), the dual-trolley design enables multi-hook coordinated operations. It accommodates both single heavy components (e.g., 500-ton nacelles) and can be split for simultaneous transport of multiple parts, perfectly matching the diverse lifting requirements of offshore wind power heavy equipment.
  2. Lightweight + Intelligent Energy Saving, Reduced Operating Costs: The hoisting mechanism features a lightweight design that reduces self-weight while maintaining structural strength. Combined with automatic speed adjustment (fast/slow), it dynamically optimizes operating speed based on load conditions, effectively conserving electrical energy. Compared to traditional cranes of equivalent tonnage, it achieves over 15% energy savings, aligning with the green development philosophy of offshore wind power.
  3. High-Precision Synchronization + Anti-Sway, Doubling Operational Efficiency: Multi-hook high-precision synchronization technology ensures lifting errors ≤2mm, guaranteeing stable transport of heavy components. Full-machine electronic anti-sway functionality employs intelligent algorithms to real-time counteract hook sway, limiting swing angle to ≤±0.5°. This prevents component collision damage while significantly enhancing handling efficiency and safety.
  4. High Lift + Comprehensive Safety for Marine Conditions: The high-lift design meets offshore wind equipment installation demands at elevated heights, effortlessly covering large turbine hoisting operations. Advanced digital and visual monitoring protection functions provide real-time oversight of work zones and equipment status. Paired with a full lifecycle management system, it enables end-to-end control of equipment operation, maintenance, and fault early warning, delivering comprehensive safety assurance for complex marine environments.

    Henan Mine Machinery’s New Offshore Wind Power Dedicated Double-Girder Crane

Suitable Scenarios & Benchmark Cases

 

  • Core Application Scenarios: Primarily deployed in world-class offshore wind projects, large-scale wind power manufacturing bases, and offshore wind O&M terminals. Suitable for lifting, transporting, and assembling heavy components such as nacelles, hubs, large blades, and towers weighing up to 500 tons. Especially ideal for demanding offshore applications requiring high precision and stringent safety standards in heavy-load lifting operations.
  • Benchmark Case Endorsement: Successfully served a world-class offshore wind power project, with 43 units of equipment installed and operational in Phase I, establishing itself as the project’s core lifting equipment. The previously developed 400-ton nuclear power project crane validated the company’s technical prowess in large-tonnage specialty equipment. Its core technologies have undergone rigorous multi-scenario field testing and earned high customer recognition.

    Henan Mine manufacturer’s New Double-Girder Crane for Offshore Wind Power

 

Corporate Strength Endorsement

Henan Mine has deepened its expertise in China’s wind power sector, adhering to the “Premium Intelligent Manufacturing” philosophy while intensifying new product R&D. The company possesses full-chain capabilities in R&D, manufacturing, and commissioning of heavy-tonnage and special-condition lifting equipment. The company operates over 3,500 advanced processing units, with stringent quality control processes and an innovative R&D system ensuring every piece of equipment meets the highest international and domestic standards. By empowering the clean energy industry through technological innovation, it continues to contribute to achieving the national goals of “carbon peak and carbon neutrality.”

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Frequently Asked Questions About Henan Mine Machinery's Wind Power-Specific Bridge Cranes

China's premier crane manufacturer, driving high-quality development in the crane industry for 24 years
Our wind turbine production involves specialized processes. Can we customize machine parameters or functions?
Answer: Full customization is supported to precisely match unique processes! We optimize equipment lifting structures, control programs, and operational logic based on your production requirements. For example, custom rotating lifting devices can be designed to perfectly meet rotor flipping needs.
Can this crane precisely accommodate the lifting requirements for different components of wind turbine generators?
Answer: Absolutely! Our cranes of varying tonnages are specifically designed to handle the entire assembly and lifting process, fully meeting the weight and precision demands of all wind turbine components.
How stable and safe is the full-frequency control system?
Answer: Stability and safety are industry-leading! Full-frequency control enables stepless adjustment of lifting and travel speeds, ensuring smooth, shock-free starts and stops. This prevents damage to heavy components caused by swaying.
With modular design and aviation connectors, how long is the installation cycle?
Answer: No welding required throughout the process—installation is efficient and rapid! Modular design enables core components to be pre-assembled, requiring only on-site connection and securing. This allows for quick production ramp-up and significantly shortens project implementation time.
Does “maintenance-free” mean absolutely no maintenance is required?
Answer: “Maintenance-free” means core components require no frequent servicing! Critical equipment components (designed for high reliability with extended lifespan and low failure rates) eliminate the need for periodic disassembly and maintenance.
What are the specific energy-saving and consumption-reduction figures?
Answer: Energy savings are substantial, achieving 15%-20% efficiency gains over traditional models! Full variable-frequency control optimizes motor efficiency, minimizes idle power consumption, and significantly reduces long-term production costs—aligning with the wind power industry's green development requirements.
Wind turbine production workshops are often open-air or semi-open-air sites. How does the equipment perform in terms of wind resistance, rain resistance, and corrosion protection?
Answer: Protective performance is specifically tailored for outdoor/semi-outdoor scenarios, ensuring reliable operation in complex environments! Structural components feature multi-layer anti-corrosion and anti-rust coatings, delivering excellent salt spray resistance and moisture tolerance. The equipment operates long-term without rust or malfunctions.
Which wind power industry or national standards does the equipment comply with?
Answer: Fully compliant with relevant standards, ensuring smooth acceptance! Equipment strictly adheres to GB/T 14405-2011 “General Purpose Bridge Cranes,” GB/T 38715-2020 “Green Manufacturing - Lifting Machinery,” and specialized technical requirements for wind power equipment. It possesses complete compliance documentation including type test reports and inspection certificates.
How quickly does after-sales service respond to equipment failures?
Answer: We provide 7×24-hour full lifecycle after-sales service to ensure uninterrupted production! Core guarantees: First, remote support via a nationwide unified service hotline + dedicated wind power industry service channel. Remote solutions are provided within 1 hour of receiving a fault report. Common spare parts can be rapidly mobilized, with routine faults resolved within 1-2 hours. Major faults are addressed with replacement components to prevent production delays.
Can we inspect the equipment's actual operation on-site before purchase?
Answer: Absolutely. We fully support your on-site verification! We will arrange for technical experts to accompany you throughout the process and provide explanations. You can also exchange practical usage experiences with the project's production and operations teams.

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