Henan Mine Intelligent Coke Drum Crane: Empowering Green and Intelligent Upgrades in the Coking Industry — Jiujiang Coking Benchmark Project Case

Intelligent Coke Drum Cranes serve as the “core material handling equipment” in the coking industry. Their high-temperature resistance, stability, and intelligent capabilities directly determine a coking enterprise’s production efficiency, safety, and environmental compliance. Guided by “innovation-driven + scenario-customized” principles, Henan Mine has delivered reliable lifting solutions for high-temperature projects across coking, steel, and chemical industries in over 30 countries and regions worldwide. Among these, the custom-designed high-temperature-resistant intelligent coke drum crane for Jiujiang Coking stands as a model solution for overcoming extreme operational challenges in the coking sector.

I. Flagship Project: The “Intelligent Lifting Core” of Jiujiang Coking’s Green Transformation

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Project Overview: Extreme Conditions and Green Initiatives in Coking

As a critical link in the steel supply chain, coking operations face extreme environments including high-temperature red-hot coke radiation and flame exposure. Traditional cranes often suffer frequent failures due to insufficient heat resistance and unstable operation, impacting production efficiency and posing safety risks. Jiujiang Coking, a renowned domestic coking enterprise, adheres to a “green development” philosophy and is advancing green transformation. It urgently required a coke drum crane capable of adapting to extreme conditions while offering both intelligent and stable performance to support production process upgrades and environmental compliance.

Addressing this core need, Henan Mine’s custom-designed Intelligent Coke Drum Crane has been delivered and deployed. Serving as “key equipment” for Jiujiang Coking’s green and intelligent transformation, it successfully overcomes common industry technical challenges, providing a replicable “Chinese solution” for upgrading coking industry lifting equipment.

2. Core Product Advantages: Defining New Industry Standards Through Ultimate Adaptability to Coking Conditions

This batch of Jiujiang Coking-Specific Intelligent Coke Drum Cranes addresses extreme environmental pain points through technological innovation. Key terms, keywords, and long-tail keywords are naturally integrated, with core advantages spanning four dimensions: “heat resistance, intelligence, stability, and controllability.”

• High-Temperature Resistance Breakthrough, Solving Industry Pain Points: Utilizing specialized heat-resistant materials and thermal insulation protection design, the equipment successfully withstands the thermal radiation and flame exposure of red-hot coke. It maintains stable operation in 800°C-1200°C red-hot coke environments, extending service life by 50% compared to traditional coking cranes. This establishes it as the benchmark for specialized high-temperature red-hot coke handling equipment in the coking industry. This technological breakthrough also provides crucial empirical evidence for establishing new global testing and design standards for coking industry cranes.
• Intelligent Efficiency, Enhanced Transfer Precision: Equipped with an automatic precision positioning system and wireless video monitoring technology, it significantly enhances human-machine interaction. Operators can monitor real-time operational status, achieving material transfer positioning accuracy of ±10mm—a 40% efficiency improvement over traditional manual control. Combined with centralized electrical control and mechanical anti-sway design, it completely eliminates swaying during coke drum transfer, ensuring zero leakage and zero risk for high-temperature material handling. This perfectly aligns with the core requirements of the Automatic Precision Positioning Intelligent Coke Drum Crane.
• Full Lifecycle Management Reduces Operational Costs: Exclusively equipped with a crane lifecycle management platform, it enables real-time monitoring of equipment status, comprehensive recording of operational data, and traceable fault alerts. It also supports remote online debugging — — enabling rapid troubleshooting and resolution without on-site technicians. This reduces maintenance response time by 60% and operational costs by 30%, delivering tangible results for the coking industry’s intelligent coke drum crane lifecycle management solution.
• High Adaptability to Operating Conditions, Meeting Production Demands: Thorough research into coking industry site environments and production processes during the design phase enabled targeted optimizations—from structural strength and protection ratings to operational logic—ensuring seamless operation and stable performance under extreme conditions. This fully aligns with Jiujiang Coking’s core process requirements, including coke drum transfer and hot coke handling.

3. Project Value: Dual Enhancement of Green Production and Efficiency, Gaining Industry Recognition

Following the deployment of this intelligent coke drum crane, Jiujiang Coking not only completely eliminated operational challenges faced by traditional cranes in high-temperature environments but also achieved the dual objectives of “green production + efficient operations”: operational efficiency increased by 40%, equipment failure rates reduced to one-fifth of the industry average, while simultaneously mitigating safety risks and environmental hazards associated with manual intervention. This has established it as a benchmark case for green transformation in the coking industry, attracting inquiries and site visits from coking enterprises across multiple countries.

II. Corporate Strength: Building a Solid Foundation of Technology and Capacity for Global Collaboration

For overseas clients selecting lifting equipment, both technological innovation and production capacity assurance are indispensable. Adhering to an “innovation-driven” philosophy, Henan Mine has maintained leading domestic market share in production volume and sales since 2015: it operates over 600 welding/machining robots and more than 100 automated production lines, achieving independent R&D and precision manufacturing of core components;

Products hold multiple international certifications including ISO, CE, and FEM, fully complying with regional industry standards worldwide. Recognized as a “National Green Factory,” the company has accumulated extensive expertise in eco-friendly equipment R&D, delivering compliant and reliable lifting solutions globally.

III. Global Application Cases: Validating Multi-Scenario Adaptability

Beyond the benchmark Jiujiang coking project, the intelligent coke drum crane and high-temperature-resistant lifting equipment for Henan Mine have successfully adapted to multiple extreme-condition projects worldwide, further demonstrating their reliability and versatility:

• Southeast Asia Coking Plant: Supplied 4 units of Tropical High-Temperature Intelligent Coke Drum Cranes. Upgraded moisture-proof and heat-insulation designs for the local high-temperature, high-humidity climate. Equipment operates stably under 60°C ambient temperature + 1000°C red-hot coke conditions, enabling the client to achieve a monthly coke production target of 150,000 tons.
• A European chemical enterprise: Customized 2 corrosion-resistant intelligent coke drum cranes adapted for the corrosive gas environment of chemical coking workshops. Optimized metal structure coatings and sealing systems comply with EU environmental and safety standards, with zero failures to date.
• Middle Eastern Steel Coking Project: Supplied 3 Desert High-Temperature Intelligent Coke Bin Cranes. Engineered for extreme desert conditions featuring large diurnal temperature variations and intense UV radiation, with enhanced heat dissipation and protective features. The automated positioning system maintains precision even during sandstorms, earning high customer recognition.

IV. Dedicated Global Customer Service System

Addressing core concerns of overseas clients, we established a comprehensive worry-free service mechanism for seamless collaboration:

1. Customized R&D: Delivering full-cycle tailored services—from parameter design and 3D simulation to sample testing—based on project conditions (high temperature, corrosion, temperature fluctuations), local industry standards (CE/FEM/DIN), and production requirements;

Global Logistics & Compliance: Partnering with international logistics giants like Maersk and COSCO Shipping to resolve challenges in transporting oversized components and cross-border customs clearance, ensuring equipment arrives at designated locations on time and in compliance;

Overseas On-Site Support: Dispatching bilingual technical teams for on-site equipment installation, commissioning, and operator training, guaranteeing rapid production start-up within 7 days;

After-Sales Maintenance Assurance: Operates a 24/7 multilingual service hotline (English, German, Arabic, Spanish). Maintains three overseas spare parts warehouses in Germany, Singapore, and the UAE, with spare parts response times under 72 hours and 90% remote fault diagnosis coverage.

V. Collaborative Vision: Advancing Global Coking Industry Green Transformation with Intelligent Lifting Equipment

From the High-Temperature Resistant Red Coke Intelligent Coke Drum Crane project at Jiujiang Coking to successful deployments in extreme operating conditions worldwide, Henan Mine consistently addresses industry pain points through “technological innovation” and responds to global environmental trends with “green intelligent manufacturing.” If your enterprise operates in high-temperature or extreme-condition sectors such as coking, steel, or chemicals, and is seeking intelligent coke drum cranes—specialized high-temperature lifting equipment for the coking industry—or customized solutions, please contact us anytime. We not only deliver high-quality equipment meeting international standards but are also committed to becoming your trusted long-term strategic partner. With “big-brute strength and big-brain intelligence,” we empower global heavy industries to achieve green, intelligent, and efficient development!