Henan Mine Fully Automated Metallurgical Crane: Empowering Intelligent Upgrades in Alloy Smelting —— Benchmark Case Study: Inner Mongolia Ferrochrome Project

Fully Automated Metallurgical Cranes serve as the “intelligent feeding core” for producing specialty alloys like ferrochrome and ferromanganese. Their automation level, positioning accuracy, and safety reliability directly determine a smelting project’s production efficiency, raw material utilization rate, and green transformation outcomes.

Henan Mine Crane manufactured fully automated metallurgical cranes have become the preferred equipment globally for the special alloy smelting industry. The successful commissioning and high recognition of multiple units customized for a chromium iron project in Ulanqab, Inner Mongolia, further validates the product’s deep adaptability to special alloy smelting scenarios.

I. Core Benchmark Project

1. Project Overview: Advanced Intelligent Requirements for Special Alloy Smelting

A chromium iron project in Ulanqab, Inner Mongolia, focuses on high-quality chromium iron production. As a key local industrial initiative, its core objectives address three critical pain points: “efficient raw material feeding, intelligent production processes, and controllable operational safety.”

To address these core needs, Henan Mine custom-engineered multiple sets of fully automated metallurgical cranes specifically for ferrochrome projects. These cranes perfectly align with the ferrochrome smelting process, fully automating the entire raw material feeding workflow.

2. Core Product Advantages

This batch of 50-ton fully automated metallurgical cranes addresses special alloy smelting challenges through technological innovation, delivering core advantages across four dimensions: “Intelligence, Efficiency, Precision, and Safety.”

• Full-Process Automated Control Enables Unmanned Feeding: Equipped with a remote intelligent centralized control system, it automatically completes the entire process—hooking, unhooking, and feeding. This Fully Automated Feeding Metallurgical Crane for Ferrochrome Smelting eliminates manual dependency, becoming the core support for unmanned production in special alloy smelting.
• High-Efficiency Feeding Accelerates Production, Unleashing Capacity Potential: Possessing precise and rapid material grasping and handling capabilities, its intelligent system locates hoppers within milliseconds and accurately grasps raw materials, significantly reducing feeding time. It stands as the exemplar of high-efficiency feeding cranes for special alloy smelting.
• Precision Positioning & Anti-Sway for Operational Stability: Integrating advanced anti-sway functionality with core positioning algorithms, it achieves millimeter-level accuracy to precisely control material drop points, preventing raw material spillage and equipment collisions. This highlights the core value of the High-Precision Anti-Sway Fully Automatic Metallurgical Crane.
• Multi-Layer Safety Protection for Full Lifecycle Management: Equipped with multi-tiered safety systems and real-time monitoring modules, it tracks equipment status throughout operation, providing instant alerts for limit violations, abnormal loads, and other risks. It also supports full lifecycle data traceability and fault diagnosis. This sets the benchmark for high-safety metallurgical cranes in special alloy smelting.
  

3. Project Value

Following deployment, this batch of fully automated metallurgical cranes earned high praise from clients for their intelligent efficiency, precision stability, and safety reliability. They have become the core equipment supplier for intelligent upgrades in Inner Mongolia’s special alloy smelting industry.

II. Corporate Capabilities

• Technology R&D: Focused on developing fully automated, intelligent metallurgical cranes, holding multiple core patents in remote centralized control, precision positioning algorithms, and anti-sway technology
• Production Capacity & Quality: Equipped with over 600 welding/machining robots and 100+ automated production lines. Core components are self-manufactured, fully compliant with global metallurgical safety standards.
• Scene Experience: “Minesource” brand cranes have been validated in special alloy smelting projects worldwide, accumulating extensive experience in high-temperature, dusty, and continuous operation environments. Capable of rapidly responding to customized client requirements.

III. Global Application Cases

Henan Mine’s Fully Automated Metallurgical Cranes have successfully served multiple global special alloy smelting projects

• Southeast Asia Manganese Iron Project: Supplied 6 units of 50t fully automated metallurgical cranes. Upgraded moisture-proof and anti-corrosion designs for local high-temperature, high-humidity environments. Intelligent feeding system adapted to manganese iron smelting raw material characteristics, enabling the client to achieve a monthly manganese iron output of 12,000 tons.
• Special Alloy Project in Europe: Customized 4 units of 60t fully automated metallurgical cranes compliant with EU CE certification and environmental standards, meeting precision production requirements for high-end specialty alloys.
• Middle East Ferrochrome Smelting Project: Supplied 3 units of 50t fully automated metallurgical cranes. Engineered to withstand extreme temperature fluctuations and sandstorm conditions in desert regions, with precision positioning systems maintaining millimeter-level accuracy even during low-visibility dust storms.
  

IV. Dedicated Service System for International Clients

Addressing core concerns of overseas special alloy smelting clients, we established a comprehensive worry-free service mechanism:

1. 1. Customized R&D: Providing full-cycle tailored services—from parameter design and 3D simulation to sample testing—based on project alloy types, capacity requirements, operating conditions (high temperature, dust, temperature fluctuations), and international standards (CE/FEM/EN).

Global Logistics & Compliance: Partnering with international logistics giants like Maersk and COSCO Shipping to resolve challenges in transporting oversized components for fully automated metallurgical cranes and navigating cross-border customs clearance, ensuring timely and compliant delivery to designated locations.Overseas On-Site Support: Deploying bilingual technical teams for on-site equipment installation, commissioning, and specialized operator training. Providing one-on-one guidance for specialized alloy smelting processes to ensure rapid commissioning within 10 days.

1. After-Sales Maintenance Assurance: Operate a 24/7 multilingual service hotline. Maintain three overseas spare parts warehouses in Germany, Singapore, and the UAE. Core component response time does not exceed 72 hours. Remote fault diagnosis coverage reaches 95%.
   

V. Collaborative Vision: Empowering Global Alloy Smelting Upgrades with Intelligent Equipment

From the 50t fully automated metallurgical crane for the Inner Mongolia ferrochrome project to the successful implementation of multiple specialty alloy projects worldwide, Henan Mine has consistently pioneered intelligent lifting technology in the metallurgical industry. If your enterprise operates in the fields of ferrochrome, ferromanganese, specialty alloys, or related smelting sectors and is seeking a fully automated metallurgical crane—specifically “intelligent feeding lifting equipment for specialty alloy smelting”—or customized solutions, we welcome your inquiries at any time.