Three-Trolley Electric Hoist Bridge Crane

Henan Mine Crane Three-Trolley Electric Hoist Bridge Crane is a special lifting equipment specially designed for the global paper industry, machining workshop, assembly workshop, working level A5-A6, can complete the large-scale workpiece handling, equipment overhaul, precise lifting, multi-station cooperative work in the whole process of the task, suitable for the paper mill humid and dusty, limited space in the workshop, medium and high-frequency continuous operation of the working condition.

1. Product core positioning and design standards

Henan Mine Crane Three-Trolley Electric Hoist Bridge Crane core positioning: to provide efficient, accurate, energy-saving, space-saving lifting and handling and equipment maintenance solutions for the global paper industry, machining, assembly, warehousing and logistics.

2. Core structure and functional design

1. Three-trolley Cooperative Operation System: Adopting three-trolley independent/linkage dual control design, it can synchronously complete multi-station lifting and long-size workpiece transfer, and the operation efficiency can be increased by more than 60% compared with the traditional single-trolley overhead crane, which is suitable for the efficient handling of large paper rolls in paper mills and heavy workpieces in mechanical workshops, and it is not necessary to collaborate with multiple equipments, which can greatly shorten the operation cycle and reduce the cost of labor cooperation.
2. Low headroom compact structure: Innovative hoist C-type arrangement + square welding cover design, greatly reducing the headroom height and limit size of the equipment, the same lifting height can reduce the height of the factory building 300-800mm, wheel pressure reduced by 10%-35%, reducing the structural load-bearing requirements of the factory building, direct savings in civil engineering investment, to match the limited space of the old workshop and the new factory building, taking into account the practicality and economy.
3. Frequency conversion speed control and precise positioning system: equipped with dual-speed motor and frequency conversion stepless speed control technology, light load high speed, heavy load slow speed, low-speed positioning accuracy up to ±5mm, running smoothly without impact, avoiding collision damage to the workpiece, suitable for precision equipment overhaul, workpiece precision assembly and other scenarios, to enhance the safety and stability of the operation and reduce the cost of workpiece wear and tear.
4. Modularization and energy-saving design: the use of high-strength Q355B steel modularization, the machine weight reduction of 15%-30%, with a large diameter reel to reduce the wear and tear of the wire rope, energy consumption is significantly reduced compared with traditional equipment; the core components of the hardened gear reducer, forged wheels, ultrasonic welding detection, no welding hazards, longer service life, lower maintenance costs.
5. Intelligent Internet of Things (IoT) expansion function: Supporting IoT remote monitoring, fault self-diagnosis, data visualization and intelligent operation and maintenance, overseas customers can check the operating parameters of the equipment in real time through cell phones or computers, and enjoy 24/7 remote technical support without on-site guarding, which significantly reduces the operation and maintenance cost and response time, and improves the operating efficiency of the equipment.
6. Full-dimensional protection and global adaptability: the whole machine protection level reaches IP54, dust and splash-proof, key components are sealed and anticorrosive treatment, suitable for humid and dusty working conditions in paper mills; the power supply can be customized to 220V-690V/50-60Hz, in line with the global standards of national power grids, and has passed the ISO, CE, and FEM certifications, so that it can be exported without modification, and is suitable for the workshop environments and industry norms of different regions around the world. 3. Core Product Advantages
   

3. Core product advantages

1. High-efficiency cooperative operation: three trolleys can operate independently or linkage, and can complete 25-35 workpieces lifting/transferring operations per hour, which is 60% higher than the efficiency of traditional single-trolley equipment, and can directly complete multi-station synchronous operations without the need for multiple equipment handover, which can significantly shorten the turnaround time of the workpieces and enhance the workshop production efficiency.
2. Extreme space utilization: low headroom C-type layout + lightweight structure, significantly reduce the cost of plant construction and renovation, wheel pressure reduced by 10% -35%, without reinforcing the structure of the plant, suitable for all kinds of limited space workshop scenarios, especially suitable for upgrading the old workshop, without the need to take up additional space.
3. Accurate and stable, safe and reliable: double-speed motor + frequency conversion speed control, positioning accuracy of ± 5mm, running smoothly without impact, with multiple safety protection, to eliminate collision, overload and other safety hazards, the accident rate tends to be close to zero, to meet the high standard of precision equipment overhaul, fragile workpiece lifting and other operational needs.
4. Energy-saving and cost-effective: modular lightweight design + energy optimization configuration, energy consumption is reduced by more than 20% compared with traditional equipment; designed service life of more than 18 years, the annual maintenance cost is only 2%-3% of the total price of the equipment, the price of the international first-tier brands is lower by 20%-30%, which significantly reduces the customer’s full life cycle operating costs.
5. Strong global adaptability: support CE, ISO, FEM and other international certifications, power supply specifications, control methods can be customized globally, without modification can be directly exported to more than 60 countries and regions around the world, adapted to different regions of the workshop operating norms and power grid standards, export customs clearance assistance throughout the process.
6. Convenient maintenance and worry-free after-sales service: the core components adopt international common specifications and are easy to purchase and replace; the modularized design eliminates the need to dismantle the whole machine and makes daily maintenance simple, which can be accomplished by the operators after simple training; the global layout of service outlets and the 95% stocking rate of the core spare parts can be dispatched to all parts of the world within 72 hours.

4. Global Adaptation and Application Scenarios

• Application Scenarios: Global paper mills, machining workshops, assembly workshops, warehousing and logistics centers, power equipment maintenance workshops, textile/food workshops, used for large paper rolls handling, equipment installation and maintenance, heavy-duty workpiece transfer, precision assembly, material lifting, etc., can also be adapted to prefabricated components, large molds and other special workpiece transfer needs.
• Standardization: Support CE, ISO, FEM, IEC and other international certifications, assist customers with export customs clearance procedures, provide a full set of technical data (installation drawings, operation manuals, maintenance manuals) in English/Spanish/Arabic/Russian to meet the industry norms and equipment access requirements of different countries and regions around the world.
• Environmental adaptation: humidity resistance, dust resistance, adapt to a wide range of temperature environments, stable operation in extreme environments ranging from -25℃ to +40℃; paper mills, chemical workshops can be upgraded with additional anticorrosion configurations, adapting to the more demanding humid and dusty environments; high-altitude and cold regions can be customized with low-temperature start-up configurations to ensure stable operation in all scenarios.

5. Global exclusive supporting services

• Provide English/Spanish/Arabic/Russian full set of technical data, installation drawings, operation manuals, maintenance manuals, in line with international industry standards, to facilitate global customers for equipment access and operator training, to help quickly get started.
• 7×24 hours global remote video installation and commissioning guidance, equipped with professional three trolley electric hoist overhead crane technical team, according to customer demand arrangements for door-to-door installation and commissioning, operator systematic training, cost transparency can be negotiated, the whole one-on-one service.
• Germany, the United States, Malaysia, the United Arab Emirates, South Africa and other core regions of the world with spare parts agents, motors, gearboxes, wire ropes, electronic control modules and other common wearing parts factory supply, within 72 hours can be shipped to the world’s neighboring countries / regions, to protect the continuous operation of the equipment.
• Open 7×24 hours multi-language after-sales hotline, professional Three-Trolley Electric Hoist Bridge Crane technical engineers, to provide remote troubleshooting, maintenance guidance, control system debugging, intelligent function upgrades, and other full-cycle solutions, and complex faults can be arranged for overseas network personnel to deal with on-site.