Ship-to-Shore Crane（STS）

1. Product core positioning and design standards

Henan Mine Crane provides efficient, safe and stable ship-to-shore loading and unloading solutions for global container terminals, deep-water ports and multipurpose terminals. Aiming at the three core pain points of harbor and ocean harsh environment, super-large ship adaptation, and efficient continuous operation, it creates special structure and protection configuration, and adapts to all kinds of harbor loading and unloading scenarios in the world.

2. Core structure and function design

(1) Intelligent control system: the linkage platform integrates PLC module and human-machine interface touch screen, with high-precision master command controller, clear gear, zero self-locking anti-misoperation, intelligent communication control, self-diagnosis of faults and visualization of operation data, which is convenient for operators to control the operation status of the equipment in real time, and at the same time, it supports semi-automatic/full-automatic upgrading, and it can be connected to the terminal’s TOS operation system seamlessly to realize intelligent scheduling and unmanned operation. It can be seamlessly connected to the terminal TOS operating system to realize intelligent dispatching and unmanned operation.

(2) Precise positioning and anti-swing system: Equipped with anti-swing control technology and automatic positioning module, it realizes millimeter-level precise loading and unloading, reduces the risk of damage to containers, improves the operation efficiency, and the trolley operates smoothly and without shaking, which is suitable for high-density loading and unloading requirements of ultra-large container ships.

(3) Energy-saving and environmental protection design: Equipped with energy feedback system, it can recover the potential energy of falling cargoes and convert it into electricity, saving more than 30% energy compared with the traditional equipment; adopting frequency conversion drive system, it further reduces the energy consumption and noise, and the operation noise is lower than 85dB, which is in line with the requirements of environmental protection of the global green ports.

(4) Marine-grade protection structure: key components are coated with marine-grade heavy anti-corrosion coating, with over 1000 hours of salt spray test, and the protection level of the electrical system reaches IP54/IP55, which is dust-proof, water-proof, salt spray-proof, and can operate stably under extreme environments from -20℃ to +50℃; with the three-stage wind-proofing system of anchoring, rail clamping, and wind-proofing cable, the machine can withstand grade 12 typhoons, which can guarantee the safety of the operation in bad weather of the port. Safety.

(5) Heavy-duty stable structure: the bridge is welded with high-strength box-type steel structure with stress-elimination treatment, which is rigid and deformation-resistant. The rated lifting capacity covers 40-120 tons, and the max. outreach arm is up to 72 meters, which can cover 24 rows of containers, and it is perfectly adapted to the super-Panamax and 10,000-tank class container ships, and it has excellent load bearing performance, and there is no wobbling or sinking in the process of heavy-duty lifting.

(6) Customized adaptive design: the whole machine is modularized, according to the port site, ship type and cargo characteristics, it can be customized with lifting capacity, boom length, lifting height, and control mode, which is suitable for loading and unloading of various cargoes such as containers, bulk cargoes, and heavy loads etc., so that it can be used for multiple purposes and enhance the flexibility of port operations.

3. Core product advantages

(1) High-efficiency loading and unloading: it can complete 30-50 loads per hour, and the fully-automatic model can reach more than 50 loads, which improves the efficiency by 30% compared with the traditional equipment, significantly shortens the time of ship’s port call, and enhances the throughput of the port.

(2) Safe and reliable: three-level wind protection, anti-collision, overload protection, emergency braking and other multiple safety protection, with double insulation design, all-round protection of operators and equipment safety, accident rate tends to be close to zero.

(3) Strong global adaptability: support CE, ISO9001 and other international certifications, power supply 380-690V/50/60Hz fully customized to meet the needs of different regions of the global power grid, without modification can be directly exported to more than 60 countries and regions around the world.

(4) Cost-effective: the price is 20%-30% lower than the international first-tier brands, the performance is equal, the design service life is 25 years, and the annual maintenance cost is only 2-3% of the total price of the equipment, which significantly reduces the customer’s full life cycle operating costs.

(5) Convenient after-sales service: 428 service outlets around the world, 95% of core spare parts stocking rate, can be shipped to all parts of the world within 72 hours, 7×24-hour multi-language after-sales hotline and remote diagnostic services, and complex faults can be arranged for overseas personnel to deal with at home.

4. Global Adaptation and Application Scenarios

Application Scenario: Global container terminals, deep-water ports, multi-purpose terminals, ro-ro terminals, port industrial parks, used for ship-to-shore loading and unloading of containers, bulk cargoes, and bulky cargoes, as well as equipment lifting for offshore wind power projects.

Standardization: Supporting CE, FEM, IEC and other international certifications, assisting customers in the entire export customs clearance procedures, providing a full set of technical data in English, meeting the industry norms and access requirements of different ports around the world.

Environmental adaptation: salt spray, high temperature, typhoon resistance, stable operation in oceanic climate, high temperature, cold and other harsh environments, coastal ports can be upgraded with additional anticorrosion configurations to adapt to the more demanding salt spray environment.

5. Global exclusive supporting services

Provide a full set of technical data, installation drawings, operation manuals and maintenance manuals in English/Spanish/Arabic, which are in line with the international industry standards and convenient for global customers to handle equipment access and personnel training;

7 × 24 hours global remote video installation and commissioning guidance, equipped with a professional ship-to-shore crane installation and technical team, can be arranged according to customer demand for door-to-door installation and commissioning, the cost is transparent and negotiable;

Germany, the United States, Malaysia, the United Arab Emirates and other core regions of the world with spare parts agency points, windproof devices, PLC modules, anti-corrosion accessories and other common wearing parts original supply, within 72 hours can be shipped to neighboring countries / regions around the world;

Open 7 × 24 hours multi-language after-sales hotline, professional ship-to-shore crane technical engineers, to provide remote fault diagnosis, maintenance guidance, control system debugging and other solutions, complex faults can be arranged for overseas outlets to deal with the personnel at home.