Four beam casting crane

Henan Mine Crane YZS type four girder casting crane is strictly follow the metallurgical overhead travelling crane national industry standard research and development of high-end equipment for smelting, specially designed for metal smelting high temperature, heavy-duty, high-risk scenarios, Henan Mine Crane in the metallurgical casting of the high-end special lifting products in the field of benchmark products.

This special four-girder casting crane for molten metal deeply meets the needs of global metallurgy, iron and steel enterprises smelting operations, while retaining the traditional metallurgical crane high load characteristics based on the casting process for the “heavy-duty, high-temperature, high-safety, multi-functional” core requirements to do a full range of upgrades!

The core parts are selected from international standardized, high-temperature and wear-resistant models, which are compatible with the global common parts specifications, greatly reducing the subsequent maintenance and spare parts replacement costs, and are suitable for the core operations of global iron and steel mills, metallurgical smelting workshops and large foundries, and are the core heavy equipment for the global metallurgical foundry industry.

1. Product core positioning and design standards

The core positioning of YZS four-girder casting crane is to provide the global metallurgical foundry industry with “heavy-duty multi-functional + high-temperature and high safety + accurate and stable operation” of the molten metal special lifting solutions to solve the traditional metallurgical cranes single trolley single function, insufficient safety protection, high-temperature and easy to be deformed, to match the global metallurgical foundry production line. High strength

2. Core structural design

The entire structure of the machine is designed around five core requirements: four girders with heavy load bearing capacity, independent operation of two trolleys, multiple safety protection, high-temperature heat insulation and intelligent monitoring and operation, and it is a heavy modular structure for metallurgical casting, and the structures work together to realize safe, efficient and multi-functional lifting of molten metal and common materials in smelting scenarios.

2.1 Four girders and four (six) rails heavy load bearing structure: four girders and four (six) rails or four girders and six rails exclusive structural design, the main girder and end girder are made of high quality high-strength alloy steel welded and molded, and the distribution of force is accurately optimized by finite element analysis, which greatly improves the rigidity of the structure and resistance to deformation, and it can withstand the heavy impact of smelting and high temperature stress in smelting workshop, and it is suitable for the lifting of large tonnage of molten metal packages. The overall stability of the equipment is much better than that of traditional double girder metallurgical cranes.

2.2 Double trolley independent operation mechanism: equipped with two independent trolleys, each running on its own exclusive track without interfering with each other, the main trolley is equipped with a double-hanging point fixed gantry-type plate hooks, specially designed for the molten metal packet lifting, pouring, and turning the packet, with a stable clamping and strong load-bearing capacity.

2.3 Intelligent control and double safety protection system: the linkage table is equipped with PLC module and human-machine interface touch screen, with WLK-type master command controller, with a clear sense of touch, clear gears, equipped with zero self-recovery and locking device, to effectively prevent misoperation.

2.4 High-temperature heat insulation protection structure: the main beam, end beams, frame and other key structural components have adopted professional heat insulation treatment and protection measures, wrapped with multi-layer high-temperature-resistant heat-insulating materials, which can effectively resist the high-temperature radiation from the metallurgical smelting workshop and prevent structural components from high-temperature deformation and strength decline.

2.5 Intelligent safety monitoring system: the whole vehicle is equipped with a professional safety monitoring system, with PLC + inverter communication control technology, real-time monitoring of equipment lifting capacity, operating speed, limit status, structural temperature and other core parameters, once there is overloading, over-limit, temperature abnormalities, etc., the system will automatically alert the police and trigger the safety protection mechanism.

3. Core product advantages

As a high-end four-girder foundry crane specially designed for molten metal lifting, its core advantages center around heavy-duty multifunctionality, multiple safety protection, high-temperature stable adaptation, excellent structural rigidity, intelligent and precise operation, which perfectly fits the operation and procurement pain points of global metallurgy, iron and steel, and foundry enterprises, and is also the core highlights that differentiate it from the ordinary double girder metallurgical overhead travelling crane:

3.1 Four girders and two trolleys structure, multi-purpose efficiency and cost reduction: four girders and four (six) rails heavy-duty structure is suitable for large-tonnage molten metal lifting, and the two trolleys operate independently to realize the integration of “molten metal special operation + general material handling”, without additional procurement of general-purpose cranes, significantly reducing equipment procurement costs, while reducing workshop equipment and occupancy space, and improving overall operational efficiency. At the same time, it reduces the space occupied by workshop equipment and improves the overall operational efficiency;

3.2 Multiple safety protection, zero hidden danger in high-risk scenarios: the lifting mechanism of rotary + heavy hammer double anti-roofing protection, linkage platform zero position locking, the whole vehicle safety monitoring system, overload automatic protection of multiple protection design, from the operation, operation, structure, multi-dimensional avoidance of the safety risks of molten metal lifting, in full compliance with the global metallurgical industry’s safety standards for high-risk operations;

3.3 Professional heat insulation treatment, stable operation in high temperature environment: multi-layer heat insulation protection of key structural components + selection of heat-resistant core components, so that the equipment can be operated continuously for a long time in the high-temperature radiation environment of metallurgical smelting workshop, without structural deformation, component failure and other problems, to solve the common metallurgical cranes in high-temperature environments with a high failure rate, short service life of the pain point;

3.4 Finite element optimized structure, strong rigidity and deformation resistance: through finite element analysis to accurately optimize the force distribution of the main girder and end beams, and choose high-strength alloy steel to build the core bearing structure, the equipment has excellent rigidity and deformation resistance, can withstand the heavy impact of the molten metal packet, and there is no shaking and no partial load during operation to ensure the accuracy of the molten metal pouring;

3.5 PLC+inverter intelligent control, precise and smooth operation: the whole vehicle adopts PLC+inverter communication control, with human-machine interface touch screen and WLK master command controller, precise control and smooth speed regulation, and the safety monitoring system monitors the running status of the equipment in real time, realizing the integration of “precise control+intelligent monitoring”, which greatly reduces the labor intensity of the operator and improves the operation. It greatly reduces the labor intensity of operators and improves the safety and accuracy of operation.

4. Product global adaptability and core application scenarios

4.1 Core application scenarios: This special four-girder casting crane for molten metal is widely used in all kinds of metallurgy, iron and steel, and large-scale foundries around the world, including iron and steel smelting workshops, metallurgical foundries, non-ferrous metal smelters and so on, and it can be responsible for the lifting of molten metal packages, pouring, tilting, and the handling of heavy-duty spare parts and general goods in the workshop, and it is the core heavy-duty lifting equipment for metallurgical casting production lines;

4.2 Global standards and grid adaptation: the products comply with China’s national industry standards for metallurgical overhead travelling crane, and the core components are compatible with the international FEM metallurgical standards, the European Union CE, the international IEC and other authoritative certification systems, and can be directly exported to Europe, North America, Southeast Asia, the Middle East, Australia and other parts of the world.

4.3 Adaptation to global environment: The high-temperature heat insulation protection design, high-strength structure selection and full-body sealing treatment of the equipment can be adapted to different metallurgical smelting workshop operating environments around the world, including high-temperature radiation, high dust, slight corrosion and other scenarios, to ensure the stable operation of all kinds of complex environments around the world.

4.4 Operation and Installation Adaptation: Equipped with multi-language operation interface (to adapt to the use habits of operators in different regions of the world, with simple and easy-to-understand control logic).

5. Global exclusive supporting services

Henan Mine Crane, as a professional metallurgical foundry high-end special cranes manufacturer, for global customers of metallurgy and smelting heavy-duty operational needs, to provide a full range of exclusive ancillary services, completely eliminating the concerns of global procurement:

5.1 Data support: provide a full set of multi-language technical data, including product test reports, installation drawings, operation manuals, maintenance manuals, safety monitoring system instructions, all materials are in line with the international metallurgical industry standards, to facilitate global customers for local equipment access procedures and operator training.

5.2 Installation guidance: equipped with 7 * 24-hour global remote video installation guidance, technicians are qualified to install heavy metallurgical cranes, real-time answers to the high-temperature environment installation specifications, double trolley debugging, safety monitoring system docking and other issues, but also according to customer needs to arrange for professional and technical personnel door-to-door installation and commissioning.

5.3 Spare parts guarantee: there are spare parts agents in Germany, the United States, Malaysia, the United Arab Emirates and other core regions of the global metallurgical industry, PLC modules, WLK master command controller, heat-resistant insulation parts, forged hooks and other common wearing parts are original specifications, global customers can be shipped to neighboring countries/regions within 72 hours of placing an order, to ensure that the spare parts are supplied in a timely manner;

5.4 After-sales technology: Open 7*24 hours multi-language after-sales hotline, equipped with professional four-girder casting crane technical engineers, can provide remote troubleshooting, high-temperature operation and maintenance guidance, safety monitoring system debugging and other solutions to minimize equipment downtime losses.