Explosion-proof electric hoist bridge crane

Henan Mine LHB type explosion-proof electric hoist bridge crane is a special explosion-proof bridge crane with explosion-proof electric hoist as the lifting mechanism, with vertical lifting, longitudinal and transverse three-dimensional movement, can be in the gas, dust and other flammable and explosive environments in an intermittent, repetitive way to complete the loading and unloading of materials and equipment handling, is the preferred choice for the safety of hazardous environments lifting materials, and Henan Mine Crane in the field of explosion-proof bridge cranes. It is also the core product of Henan Mining Crane in the field of explosion-proof bridge crane.

This gas and dust explosion-proof overhead travelling crane deeply integrates the European lightweight design concept and explosion-proof safety technology, and is specially upgraded for overseas hazardous environments and cost control needs on the basis of retaining the wide operating range of traditional overhead travelling cranes:

The low headroom design of the seated explosion-proof hoist on the frame maximizes the release of vertical working space; the lightweight structure makes the equipment lighter in weight and less wheel pressure, which can be directly installed in light plants, and is compatible with the common overseas accessory specifications, which greatly reduces the cost of subsequent maintenance and replacement of spare parts, and is a cost-effective lifting solution for overseas hazardous scenarios.

Explosion-proof electric hoist bridge crane

1. Product core positioning and design standards

The core positioning of LHB type explosion-proof electric hoist overhead travelling crane is to provide safe, efficient and low-cost lifting and transportation solutions for overseas hazardous environments, and to make a full-dimension explosion-proof design for gas and dust flammable and explosive environments, which not only solves the problems of traditional explosion-proof cranes’ thick and heavy structure and large headroom occupation, but also reduces the cost of civil engineering construction of light plants and equipment investment, and fits the actual needs of small and medium-sized overseas hazardous operation enterprises. The core structure is designed.

2. Core structural design

The whole structure of the machine is designed around the core requirements of explosion-proof safety, low headroom utilization and lightweight load-bearing, and it is a modular assembly structure, with the core composed of three key parts, and the structures work together to realize safe and efficient lifting in flammable and explosive environments:

2.1 Explosion-proof lifting mechanism: equipped with special explosion-proof electric hoist, the core explosion-proof components for the equipment, hoist motor, reducer, control box are made explosion-proof sealing design, the protection level of IP54 or more, effectively blocking the intrusion of flammable and explosive gases, dust, the cable is made of explosion-proof flame retardant materials and laying explosion-proof casing, from the source of eliminating sparks, static hidden trouble, fully adapted to the two types of hazardous environments of gases and dust;

2.2 Low headroom trolley structure: the seated explosion-proof hoist is integrated on a customized trolley frame, which adopts a compact design to significantly reduce the overall height of the equipment, increasing the utilization rate of vertical space by more than 20% compared with that of the traditional explosion-proof overhead travelling crane, and increasing the lifting height additionally in scenarios where headroom of the plant is restricted, so as to maximize the utilization of workshop space;

2.3 Lightweight main girder and end beams: the main girder is made of high-quality section steel welded to shape, lightweight optimization treatment, self-weight is reduced by more than 25% compared with the traditional explosion-proof overhead travelling crane, the end beams are rectangular steel pipe welded structure, accurately processed by CNC machine tools, to ensure the operational accuracy; the whole machine with small wheel pressure can be installed directly in the lightweight factory building on the track bearing beams, without additional reinforcement, greatly reducing the cost of civil construction.

Explosion-proof Double-girder Bridge Crane

3. Core Product Advantages (Adapting to the needs of overseas hazardous environments, different from traditional explosion-proof equipment)

As a low headroom explosion-proof overhead travelling crane specially designed for flammable and explosive scenarios, its core advantages revolve around dual explosion-proof adaptability, space efficiency, low cost and high safety, which perfectly fits the operation and procurement pain points of overseas customers in chemical industry, metal processing, etc., and is also the core highlight that distinguishes it from traditional explosion-proof cranes:

3.1 Dual explosion-proof adaptation, covering multiple hazardous environments: the equipment meets the gas explosion-proof and dust explosion-proof requirements at the same time, standard Ex d IIB T4 gas explosion-proof grade and DIP A21 T130 dust explosion-proof grade, which can be directly applied to different hazardous scenarios such as chemical gases, metal grinding dust, grain processing dust, etc., and there is no need to purchase equipment separately according to the environment to realize the ” One equipment for multiple hazardous environments” is a one-stop solution;

3.2 Low headroom design, improve vertical space utilization: sitting explosion-proof hoist and trolley frame integration design, so that the overall height of the equipment is greatly reduced, compared with the traditional explosion-proof overhead travelling crane headroom occupancy is reduced by 30%, in the plant headroom is fixed, the effective lifting height of the hook is increased by more than 20%, especially suitable for the overseas old plant, headroom is limited by the hazardous operation of the workshop;

3.3 Light deadweight and low wheel pressure, reducing civil construction and procurement costs: the machine adopts European lightweight design, reducing deadweight by more than 25% and reducing wheel pressure synchronously, so that it can be directly installed in light factory buildings without additional reinforcement of factory building rail beams, ox-legs, etc., reducing civil construction costs by more than 40%; at the same time, the procurement cost of the equipment is more advantageous than the same specifications of the heavy explosion-proof overhead travelling crane, which is perfectly adapted to the cost control needs of overseas small and medium-sized enterprises. It is perfectly suited to the cost control needs of overseas small and medium-sized enterprises;

3.4 Modular design, convenient installation and maintenance: the main girder and end girder are connected by high-strength bolts, and the modular assembly structure allows on-site installation to be completed by 2-3 workers without the need for large-scale lifting equipment; the core components are reasonably laid out, and the wearing parts are all of standardized specifications, so that the maintenance does not require professional explosion-proof technicians, and the ordinary workers can be operated after simple training, which greatly reduces the overseas maintenance costs.

Explosion-proof Crane

4. Overseas adaptability of products and core application scenarios

4.1 Core application scenarios: This chemical industry special explosion-proof overhead travelling crane is widely used in all kinds of flammable and explosive hazardous operation scenarios overseas, including chemical raw material workshop, oil and gas storage area, metal grinding workshop, grain processing workshop, paint production workshop, etc., and it can be responsible for lifting, loading and unloading, and shifting of all kinds of hazardous materials, production equipments, and fittings;

4.2 Overseas standards and grid adaptation: the products comply with China’s national explosion-proof safety standards, and the core explosion-proof accessories are compatible with ATEX (EU), IECEx (international) and other explosion-proof certification systems, and we can assist in applying for the corresponding international certificates according to customers’ needs; the power supply parameters can be customized (220V-660V/50Hz/60Hz), and the power supply parameters are perfectly adapted to the needs of different regions in overseas countries, such as North America, Europe, Southeast Asia and the Middle East, without the need to apply to the power grid. The power supply parameters can be customized (220V-660V/50Hz/60Hz), which can be perfectly adapted to the power grid requirements of North America, Europe, Southeast Asia, the Middle East and other overseas regions, and there is no need to modify the power supply system;

4.3 Overseas environment adaptation: the surface of the whole machine is professionally treated with anti-rust, anti-corrosion and anti-static treatment, which can be adapted to the overseas high humidity, coastal salt spray and high dust operating environment, effectively preventing the equipment from failing due to environmental corrosion and dust buildup, and greatly enhancing the service life of the equipment, which is in line with the long-term operational requirements of overseas hazardous environments;

4.4 Operation Adaptation: Equipped with explosion-proof ground operating handle and wireless remote control, the operation interface is simple and with Chinese and English bilingual marking, and the effective distance of wireless remote control is ≥100m, so that the operator can complete the lifting operation in the safe area, avoiding direct contact with the flammable and explosive environment, and improving the operation safety of the operator.

5. Overseas exclusive supporting services

Henan Mine Crane, as a professional manufacturer of explosion-proof cranes, for the use of overseas explosion-proof equipment needs, to provide a full range of exclusive ancillary services, completely eliminate the procurement, installation, maintenance concerns of overseas customers:

5.1 Data support: provide a full set of English technical data, including explosion-proof test reports, installation drawings, operation manuals, maintenance manuals, all data are in line with the international explosion-proof standards, to facilitate overseas customers for local equipment access procedures;

5.2 Installation guidance: equipped with 7 * 24 hours overseas remote video installation guidance, technicians are qualified to install explosion-proof equipment, real-time answers to the explosion-proof installation specifications and installation of hazardous environments and precautions, but also according to customer demand to arrange for professional explosion-proof technicians door-to-door installation, the cost of transparent negotiable;

5.3 Spare parts guarantee: in Malaysia, Germany, Russia and other overseas core areas with spare parts agents, explosion-proof electric hoist, explosion-proof motors, brake pads and other commonly used anti-explosion wearing parts are in stock, overseas customers can be shipped to the neighboring countries within 72 hours after the order, to ensure the timely supply of spare parts;

5.4 After-sales technology: open 7 * 24 hours English after-sales hotline, equipped with professional explosion-proof equipment technical engineers, can provide remote explosion-proof fault diagnosis and solutions, complex faults can be arranged for overseas network of explosion-proof technicians door-to-door processing, minimize equipment downtime losses.