European style electric single beam suspended crane

Henan Mine Crane ‘s new electric single beam suspended crane is a high-end suspended lifting equipment built to European design standards, type test in line with the national crane industry norms, the core of the electric hoist as a lifting mechanism, equipped with frequency conversion speed stepless variable speed technology and dual-speed lifting system, to achieve vertical lifting, vertical and horizontal three-dimensional precision handling of materials, widely used in overseas machinery manufacturing, electric power, light assembly and other industries, workshop material lifting, is the most suitable equipment for overseas countries and industrial operation standards, can be directly exported around the world. It is widely used in overseas machinery manufacturing, electric power, light assembly and other industries for workshop material lifting, and is the core upgraded product of Henan Mine Crane in the field of European lightweight lifting.

This European lightweight suspension crane is a deep integration of European lightweight and modular design concepts, while retaining the traditional suspension crane does not take up floor space, installation flexibility, based on the operating mechanism, structural design, control mode to do a comprehensive upgrade, the lightweight design of the whole machine significantly reduces the load-bearing requirements on the roof of the plant, frequency control technology to achieve smooth operation without swaying, dual-speed lifting to meet the needs of lifting with different precision. The machine is designed to meet the needs of different precision lifting.

At the same time, the modular structure makes the maintenance easier and the failure rate lower, and the core parts are selected from the international standardized models, which are compatible with the overseas common parts specifications and greatly reduce the subsequent maintenance and spare parts replacement costs, making it a cost-effective choice for material lifting in overseas medium- and high-end workshops.

1. Product core positioning and design concept

The core positioning of European style electric single beam suspended crane is to provide efficient, accurate and low-consumption material lifting solutions for overseas medium- and high-end industrial workshops, and the core design concept revolves around European lightweight, modularization, and precision, targeting at the pain points of the traditional suspension cranes, such as large shaking, low positioning accuracy, heavy structure, and complicated maintenance. In response to the traditional suspension crane’s pain points of large running sway, low positioning accuracy, heavy structure, complex maintenance, through frequency control, double-speed lifting, lightweight structural design, to achieve the core requirements of the equipment, “smooth operation, accurate positioning, low-consumption maintenance, flexible adaptation”, to match the intermittent, repetitive material lifting operations of the overseas machinery manufacturing, electric power and other industries in the rhythm of both operational efficiency and cost of use.

2. Core structure design

The whole machine is a modular assembly structure, designed around the core requirements of frequency conversion speed control, double-speed lifting and lightweight load-bearing, consisting of three key parts, with each structure cooperating to realize accurate and smooth handling of materials in three-dimensional space, while taking into account the convenience of installation and maintenance:

2.1 Suspension bearing structure: European lightweight design concept, the main beam is made of high-strength and high-quality steel welded molding, lightweight optimization, self-weight is reduced by more than 20% compared with the traditional suspension cranes, hanging directly below the roof of the plant, without the need for ground columns and rails, maximizing the release of the ground workspace; the main beam is a modular design, easy to splice, the roof of the plant has low load-bearing requirements, and can be installed directly in the ordinary industrial plant. It can be directly installed in common industrial buildings.

2.2 Frequency conversion operation mechanism: the core operation mechanism is equipped with frequency conversion speed control technology, realizing stepless variable speed operation, which completely solves the problems of start-stop shaking and unstable operation of the traditional model, effectively reduces the swaying of the load and improves the efficiency of material positioning; the operation motor adopts high-efficiency energy-saving models, which reduces energy consumption by 25% compared with that of the traditional model, and meets the energy-saving requirements of overseas enterprises.

2.3 Dual-speed lifting mechanism: customized electric hoist as the lifting core, equipped with dual-speed lifting system, normal speed of 5 m / min to meet the regular material fast lifting, micro-speed 0.83 m / min to adapt to the precision accessories, small equipment, accurate lifting and placement, lifting and smooth without impact, to avoid damage to the material; at the same time, the lifting mechanism to do the sealing of the protective treatment, low failure rate, no need for frequent maintenance.

3. Core product advantages

As a frequency conversion speed control suspension crane based on European concepts, its core advantages revolve around precise and smooth, lightweight and high space, low consumption and easy maintenance, flexible operation, which is perfectly suited to the operation and procurement pain points of overseas machinery manufacturing, electric power and other customers, and is also the core highlights that distinguish it from the traditional electric single girder suspension cranes:

3.1 Frequency conversion stepless speed + double-speed lifting, accurate and smooth and more efficient: the operating mechanism frequency conversion speed control to achieve stepless speed, start and stop without impact, running without swaying, material positioning efficiency increased by more than 30%; lifting mechanism double-speed design, high-speed efficient lifting, micro-speed accurate positioning, to meet the different lifting needs of conventional materials and precision parts, to meet the diverse operating scenarios of overseas machining workshop.

3.2 European lightweight design, high space utilization and strong adaptability: the lightweight structure of the whole machine reduces the self-weight by more than 20%, small wheel pressure, no special requirements for the roof bearing, no need to reinforce the plant; hanging directly under the roof, no ground structure blocking, releasing 100% of the ground operating space, adapting to the characteristics of the overseas workshop with dense materials and compact operating area, while the modular main beam can be flexibly spliced according to the workshop dimensions, covering different operating spans and covering different operating scenes. At the same time, the modularized main beam can be flexibly spliced according to the size of the workshop, covering different working spans.

3.3 Modular structure, low failure rate and low maintenance cost: the whole machine adopts the European modular design concept, each mechanism is independently grouped, easy to disassemble and install, and the core components are maintenance-free sealing treatment, so the overall failure rate of the equipment is reduced by more than 40% compared with the traditional models; the wearing parts are all of the international standardized specifications, and no special tools are needed for replacement, and ordinary workers can complete the daily maintenance with simple training, which greatly reduces the maintenance costs and loss of production stoppage of the overseas customers. This greatly reduces the maintenance cost and loss of production stoppage for overseas customers.

3.4 Dual operation mode, flexible, convenient and safer: simultaneously support ** wireless remote control (handheld/joystick transmission)** and ground operation, the effective distance of wireless remote control ≥ 100m, the operator can complete the lifting operation at any location in the workshop, away from the material lifting area, to enhance the safety of the operation; the operation interface is concise and user-friendly, with Chinese and English bilingual logos, it is simple to get started and does not require a professional driver with a license.

4. Overseas adaptability and core application scenarios of the product

4.1 Core application scenarios: This power industry-specific suspension crane is widely used in various types of high-end industrial scenarios overseas, including machinery manufacturing workshops, power equipment processing plants, light assembly plants, precision parts processing plants, warehousing and logistics centers, etc., and can be responsible for lifting, loading and unloading, shifting, and precise placement of small and medium-sized loads such as machine tool fittings, electric power equipment, precision parts and components, and finished goods;

4.2 Overseas Grid and Standard Adaptation: The products comply with China’s national crane industry standards, the core accessories are compatible with the international common specifications, the power supply parameters support customization (220V-660V/50Hz/60Hz), can be perfectly adapted to the needs of the power grid in North America, Europe, Southeast Asia, the Middle East and other different overseas regions, without the need for additional modification of the power supply system;

4.3 Overseas environment adaptation: the surface of the whole machine is professionally treated with anti-rust, anti-corrosion and anti-dust treatment, which can be adapted to different operating environments such as overseas high humidity, coastal salt spray, high dust in workshops, etc., which can greatly enhance the service life of the equipment and reduce the failure rate in harsh overseas environments;

4.4 Installation and Layout Ad aptation: Modular assembly design, light weight of each component, standardized assembly interface, no need for large-scale lifting equipment for installation, hanging and assembly can be completed manually, adapting to different sizes of overseas workshop layout, and the later expansion of the workshop can be flexible to expand the span of the main beam, which is highly expandable.

5. Overseas exclusive supporting services

Henan Mine Crane, as a professional European crane manufacturer, provides the whole process of supporting services for overseas customers, completely eliminating the concerns of overseas procurement, so that customers can buy with confidence, with peace of mind:

5.1 Data support: Provide a full set of English technical data, including installation drawings, operation manuals, maintenance manuals, parts manuals, all the operating signs and technical instructions are bilingual, so as to facilitate the access and use of overseas customers;

5.2 Installation guidance: equipped with 7 * 24 hours overseas remote video installation guidance, technicians real-time answers to questions in the installation process, can also be arranged according to customer demand for professional and technical personnel to install, the cost of transparent negotiable;

5.3 Spare parts guarantee: there are spare parts agents in Malaysia, Germany, Russia and other overseas core regions, frequency conversion motors, electric hoists, brake pads and other commonly used wearing parts are in stock, and they can be shipped to the neighboring countries within 72 hours after the order is placed by the overseas customers, so as to ensure the timely supply of spare parts;

5.4 After-sales technology: open 7 * 24 hours English after-sales hotline, equipped with professional European crane technical engineers, can provide remote fault diagnosis and solutions, complex faults can be arranged for overseas outlets to deal with the personnel at home to minimize the loss of downtime.