Dust-Proof Explosion-Proof Overhead Crane

Henan Mine Crane LXB type dust explosion-proof electric suspension crane is a special lifting equipment to complete the dust explosion-proof upgrade on the basis of suspended electric hoist bridge crane, the core lifting mechanism for the customized dust explosion-proof electric hoist, with vertical lifting, longitudinal and lateral three-dimensional movement function.

Can be in various types of flammable and explosive dust environment in an intermittent, repetitive way to complete the loading and unloading of materials and equipment handling, is a safe and preferred dust hazardous environment materials lifting, but also Henan Mine Crane in the field of dust and explosion-proof lifting of the core products.

This dust explosion-proof suspension traveling crane continues Henan Mine Crane hardcore manufacturing process and cost-effective advantages, while retaining the conventional suspension crane does not occupy floor space, installation flexibility, based on all electrical components, transmission mechanism to do professional dust explosion-proof sealing treatment, from the source to eliminate the dust environment of the explosion, fire hazards, suitable for overseas flour milling, metal grinding, plastics pelletizing, feed processing and other types of dust Workshop

1. Product core positioning and design background

The core positioning of LXB dust-proof electric suspension crane is to solve the safety and cost problems of lifting and transportation in the flammable and explosive dust environment, to address the industry pain points of conventional lifting equipment in the dust environment due to electrical sparks, friction and static electricity ignition of dust, while taking into account the cost control needs of small and medium-sized overseas dust processing enterprises.

2. Core structure design

The whole structure of the machine is designed around the core requirements of dust explosion-proof safety, efficient use of space, modular assembly, lightweight modular structure, the core consists of three key parts, the structure of the synergistic realization of flammable and explosive dust environment, safe and convenient lifting, while taking into account the cost and expandability:

2.1 Dust explosion-proof lifting mechanism: equipped with a special dust explosion-proof electric hoist, the core explosion-proof components for the equipment, hoist motor, reducer, control box are made dust explosion-proof sealing design, the protection level is suitable for high dust environment, effectively blocking the dust into the internal sparks, the cable is made of explosion-proof flame retardant materials and laying explosion-proof casing, from the source to eliminate the potential danger of dust explosion;

2.2 Suspension bearing structure: the use of high-quality steel lightweight welding molding of the single beam, directly suspended from the roof of the plant below the track, without the need for ground columns, brackets and rails, the complete release of the ground operating space, to adapt to the characteristics of the dusty workshop materials stacked densely; the main beam of the light self-weight, the wheel pressure is small, the roof of the plant has no special requirements for the load-bearing structure of the ordinary industrial plant can be installed;

2.3 Driving mechanism: adopting dust-proof and explosion-proof running motor and lightweight driving device, seamlessly connecting with the hanging end beam of the main beam, anti-static and anti-friction spark treatment of the running parts, sensitive braking and smooth running, suitable for low-speed and safe lifting needs in dusty workshops; the driving mechanism is of modular design, easy to dismantle and install, and no need of professional tools for maintenance in the later stage.

3. Core Product Advantages (Suitable for overseas dust and explosion-proof environment, different from conventional lifting equipment)

As a flammable and explosive dust environment crane specially designed for flammable and explosive dust scenarios, its core advantages revolve around dust and explosion-proof safety, high space utilization, low cost, flexible installation, which perfectly fits the operation and procurement pain points of overseas customers in flour, metal processing, etc., and is also the core highlights that differentiate it from the conventional suspension cranes and supported overhead travelling cranes:

3.1 Full-dimensional dust explosion-proof design, suitable for all kinds of dust hazardous environments: all electrical components to do dust explosion-proof sealing design, transmission, operation components to do anti-static, anti-friction spark treatment, without any spark generation point, fully compliant with the national dust explosion-proof safety standards, can be in the flour, plastics, metal grinding, feed processing, and other types of flammable and explosive dust environment for safe operation, to avoid the source of dust explosions, fire, and safety risks. safety risks from the source;

3.2 Roof hanging installation, space utilization rate is full: the equipment is hung directly under the roof of the plant, without any ground structure, completely releasing 100% of the ground operating space, solving the problem of insufficient lifting space caused by the stacking of materials in the dust workshop and the dense layout of the equipment, and maximizing the efficiency of space utilization in the workshop;

3.3 Low cost and installation cost, outstanding performance-price ratio: the manufacturing cost and installation cost are much lower than supported overhead travelling crane, more than 40% lower than the cost of the same specification dust explosion-proof overhead travelling crane, at the same time, the lightweight structure doesn’t need large lifting equipment, and the installation can be completed by manual labor, which greatly saves the equipment purchase and infrastructure investment of overseas customers, and is suitable for small and medium-sized dust processing enterprises with the need of cost control;

3.4 Modular assembly, flexible installation and strong expandability: the main beam is of standardized modular design, which can be freely assembled with multiple tracks to easily extend the working span and cover the lifting area of the whole workshop, which is suitable for different sizes of dust workshops; in the later stage when the workshop expands, it can be directly assembled with a new track to expand the lifting range without replacing the whole machine, which makes the equipment highly reusable.

4. Overseas adaptability and core application scenarios of the product

4.1 Core application scenarios: This special dust explosion-proof crane for flour mills is widely used in various kinds of flammable and explosive dust hazardous operation scenarios overseas, including flour/feed processing workshop, metal grinding/polishing workshop, plastic granulating/grinding workshop, wood processing workshop, paint powder production workshop, etc. It can undertake lifting, loading and unloading, and shifting of various kinds of raw materials, finished products, production equipment, and fittings;

4.2 Overseas standards and grid adaptation: the products comply with China’s national crane industry standards and dust explosion-proof safety standards, the core explosion-proof accessories and international ATEX, DIP and other dust explosion-proof standards are compatible, according to customer demand to assist in handling the corresponding international certifications; power supply parameters to support the customization (220V-660V/50Hz/60Hz), can be a perfect match for different regions in North America, Europe, Southeast Asia, the Middle East and other overseas grid requirements. The power supply parameters can be customized (220V-660V/50Hz/60Hz), which can be perfectly adapted to the power grid requirements of North America, Europe, Southeast Asia, the Middle East, and other overseas regions, without the need to modify the power supply system;

4.3 Overseas environment adaptation: the surface of the whole machine is professionally treated with anti-rust, anti-corrosion and anti-dust accumulation, which can be adapted to overseas high humidity, coastal salt spray and various types of high dust operating environment, effectively preventing the equipment from failing due to the accumulation of dust and corrosion of the environment, and greatly enhancing the service life of the equipment;

4.4 Operation Adaptation: Equipped with dust explosion-proof ground operation handle and wireless remote control, the operation interface is simple and with Chinese and English bilingual logo, the operation process is spark-free, and the effective distance of the wireless remote control is ≥100m, so that the operator can complete the lifting operation in the safe area of the workshop, avoiding direct contact with the high dust environment and enhancing the operation safety of the operator.

5. Overseas exclusive supporting services

Henan Mine Crane, as a professional explosion-proof crane manufacturer, for the use of overseas dust explosion-proof equipment needs, to provide a full range of exclusive ancillary services, completely eliminate the procurement, installation, maintenance concerns of overseas customers, so that customers can buy with confidence, with peace of mind:

5.1 Data support: Provide a full set of English technical data, including dust explosion-proof test reports, installation drawings, operation manuals, maintenance manuals, all the data are in line with international dust explosion-proof standards, so as to facilitate overseas customers to handle the local equipment access procedures;

5.2 Installation guidance: equipped with 7 * 24 hours overseas remote video installation guidance, technicians are qualified to install dust explosion-proof equipment, real-time answers to the explosion-proof installation specifications and dust workshop installation precautions, can also be arranged according to customer demand for professional explosion-proof technicians door-to-door installation, the cost of transparent can be negotiated;

5.3 Spare parts guarantee: in Malaysia, Germany, Russia and other overseas core areas with spare parts agents, dust explosion-proof electric hoist, explosion-proof motors, brake pads and other commonly used dust explosion-proof wearing parts are in stock, overseas customers can be shipped to the neighboring countries within 72 hours of the order, to ensure that spare parts are supplied in a timely manner;

5.4 After-sales technology: the opening of 7 * 24 hours English after-sales hotline, equipped with professional dust explosion-proof equipment technical engineers, can provide remote dust explosion-proof fault diagnosis and solutions, complex faults can be arranged for overseas network of explosion-proof technicians to deal with door-to-door, to minimize equipment downtime losses.