Dual trolley explosion-proof bridge crane

Henan Mine Crane QBE double trolley explosion-proof overhead travelling crane is a large tonnage of special explosion-proof double girder lifting equipment developed specifically for flammable and explosive places, Henan Mine Crane in the large tonnage explosion-proof double girder field of the core benchmark products.

This double trolley explosion-proof double girder crane combines intelligent control technology and explosion-proof safety technology, the core carrying encoder, CI card inverter and other advanced components to create a double trolley operation system, to achieve independent operation of a single trolley, double trolley flexible switching of the joint operation to meet the needs of 1-50 tons of material lifting!

It is suitable for large-tonnage and high-risk environment lifting needs in global chemical and petroleum industries, and is the preferred equipment for heavy material handling in overseas high-risk scenarios.

Dual trolley explosion-proof bridge crane

1. Product core positioning and design standard

The core positioning of QBE double trolley explosion-proof overhead travelling crane is to provide large tonnage, flexible and high safety explosion-proof lifting solutions for overseas chemical, petroleum and other flammable and explosive places, targeting at the pain point of large tonnage material lifting in high-risk environments, and innovatively adopting the double trolley design to solve the problems of lack of flexibility and low operating efficiency of large tonnage lifting of traditional single trolley explosion-proof cranes, which is suitable for intermittent material handling in the industries of petroleum refining, chemical synthesis, large-scale pharmaceuticals and so on. It is suitable for the intermittent and repetitive heavy material handling operation rhythm of global petroleum refining, chemical synthesis, large pharmaceutical and other industries.

2. Core structure design

The whole machine structure is designed around the three core requirements of double trolley intelligent operation, full-dimension explosion-proof and multi-mode control. It is a large-tonnage modular assembly structure, with the core consisting of three key parts, and the structures work together to realize large-tonnage, flexible and safe lifting under flammable and explosive environments:

2.1 Double trolley intelligent operation mechanism: the whole machine is equipped with double trolley independent operation system, the core is equipped with encoder, CI card inverter and other advanced technology components, double trolleys can independently complete the light and medium-sized material lifting, but also can be synchronized with joint operations to undertake large tonnage of heavy materials handling, high synchronization and accurate positioning.

2.2 Full-dimensional explosion-proof protection structure: double explosion-proof treatment of mechanical and electrical systems, explosion-proof sealing of key mechanical components, anti-static spark suppression design, eliminating friction, collision spark hidden danger.

2.3 Multi-mode control and operation mechanism: Equipped with diversified control system, it supports four modes of driver’s room operation, ground handle control, wireless remote control and PLC linkage control, which can be flexibly switched according to the operation scenarios: the driver’s room operation is suitable for large-tonnage and long-distance precision lifting; the wireless remote control is suitable for remote operation in high-risk areas.

2.4 Large tonnage bearing structure: the main beam is made of high-quality high-strength steel welded to shape, after non-destructive testing and stress relief treatment, with strong bearing capacity and good deformation resistance.

3. Core product advantages

As a large tonnage explosion-proof overhead travelling crane specially designed for flammable and explosive places, its core advantages are centered on flexible operation of double trolleys, adaptation of multiple control modes, double explosion-proof safety, and high-efficiency large tonnage lif ting, which perfectly meet the operation and procurement pain points of overseas chemical and petroleum customers, and are also its core highlights distinguishing it from the traditional single-trolley explosion-proof overhead travelling cranes:

3.1 Dual trolley separate/joint operation, suitable for multi-tonnage lifting demand: dual trolley equipped with encoder + CI card inverter precision control, light and medium-sized materials can be a single trolley independent operation, improve lifting efficiency.

3.2 Four major control modes to adapt to different high-risk operation scenarios: covering the whole control dimension from manual to intelligent, driver’s room operation to meet the refinement of lifting, ground handle to adapt to close-range operation, wireless remote control to allow operators to complete the lifting of high-risk environments in the safety zone, PLC linkage control can be docked to the workshop automation production line, multi-mode switching seamlessly to adapt to the workflow and automation needs of different overseas customers.

3.3 Mechanical + electrical double explosion-proof, build a strong safety line of defense in high-risk environments: Mechanical key components to do explosion-proof sealing, anti-static treatment, the electrical system of the full explosion-proof design, without any spark generation point, in full compliance with the gas, dust, flammable and explosive environment of the operational requirements, the safety and reliability of the equipment operation is far more than the traditional one-dimensional explosion-proof cranes, from the root to avoid the risk of explosions, fire safety.

3.4 Large tonnage and high stability, high efficiency and long service life: high-strength main girder and end girder structure to protect the stability of large tonnage lifting, double trolley load sharing to make the equipment components more uniform force, reduce mechanical wear and tear, low failure rate of the whole machine.

3.5 Modular design, convenient installation and later expansion: the whole machine adopts modular assembly structure, the main beam, end beam, double trolley can be independently disassembled and assembled, on-site installation without the need for complex welding procedures, while according to the customer’s subsequent operational needs, upgrade the control mode, replace the special spreader, the equipment is very strong scalability and reusability, to match the capacity of overseas customers to upgrade their needs.

Explosion-proof double girder crane with two trolleys

4. Overseas adaptability and core application scenarios of the product

4.1 Core application scenarios: This chemical and petroleum double trolley explosion-proof crane is widely used in various kinds of flammable and explosive overseas operations with large tonnage lifting requirements, including petroleum refining workshops, chemical raw material production bases, natural gas storage and transportation warehouses, large-scale pharmaceutical workshops, dusty heavy processing workshops, etc., and it can be responsible for lifting, loading, unloading, shifting and transporting large-tonnage materials, such as large reaction kettles, storage tanks, heavy-duty pharmaceutical equipment, and chemical raw material packages, and so on. It is capable of lifting, loading, unloading and shifting large-tonnage materials such as large reactor, storage tank, heavy pharmaceutical equipment and chemical raw material package;

4.2 Overseas standard and power grid adaptation: the product complies with China’s national explosion-proof safety standards and bridge crane industry standards, and the core explosion-proof components are compatible with mainstream explosion-proof certification systems such as EU ATEX and international IECEx, which are perfectly adapted to the needs of power grids in different overseas regions.

4.3 Overseas environment adaptation: the surface of the whole machine is professionally treated with anti-rust, anti-corrosion and anti-static treatment, which can be adapted to the corrosive environment of overseas petrochemical workshops, the high humidity and salt spray environment of the coastal storage area, and the dusty environment of the dusty workshop, which can effectively prevent the equipment from malfunctioning due to the environmental factors, and greatly improve the service life of the equipment in the harsh environment overseas;

4.4 Installation and Operation Adaptation: Modular assembly design allows the equipment to adapt to different specifications of overseas industrial plants, the span and lifting height can be customized according to the actual size of the plant, the installation process does not require large-scale special equipment, manually with the conventional lifting tools can be completed; multi-control modes to adapt to the operating habits of different operators overseas, the Chinese and English bilingual operating interface can be started without additional training.

5. Overseas exclusive supporting services

Henan Mine Crane, as a professional manufacturer of large-tonnage explosion-proof cranes, provides a full range of exclusive ancillary services for the use of large-tonnage explosion-proof equipment for overseas customers, completely eliminating the procurement, installation and maintenance concerns of overseas customers:

5.1 Data support: Provide a full set of English technical data, including explosion-proof test reports, installation drawings, multi-mode operation manuals, maintenance manuals, parts manuals, all data are in line with international explosion-proof standards, to facilitate overseas customers for local equipment access procedures and operator training;

5.2 Installation guidance: equipped with 7 * 24 hours overseas remote video installation guidance, technicians are qualified to install large-tonnage explosion-proof cranes, real-time answers to the explosion-proof installation specifications, double trolley debugging points and other issues, but also according to customer needs to arrange for professional and technical personnel door-to-door installation and commissioning, the cost of transparent can be negotiated;

5.3 Spare parts guarantee: there are spare parts agents in Malaysia, Germany, Russia and other overseas chemical and petroleum industry concentrated areas, double trolley encoder, CI card inverter, explosion-proof motors, brake pads and other commonly used wearing parts are original specifications, overseas customers can be shipped to the neighboring countries within 72 hours of placing an order, to ensure that the spare parts are supplied in a timely manner.

5.4 After-sales technology: open 7 * 24 hours English after-sales hotline, equipped with professional large-tonnage explosion-proof crane technical engineers, can provide remote explosion-proof fault diagnosis, double trolley system debugging and other solutions, complex faults can be arranged for overseas outlets of professional and technical personnel door-to-door processing, to minimize equipment downtime losses.