Double girder insulated overhead travelling crane

Henan Mine Crane QYE double trolley insulated overhead travelling crane is a special lifting equipment developed in strict compliance with the standard of insulated overhead travelling crane, mainly used for equipment maintenance, material transfer, heavy components lifting operations under high-voltage conditions, is Henan Mine Crane in the field of special insulated lifting standard products.

This double trolley insulated overhead travelling crane is upgraded in all dimensions for the global high-voltage special operation scenarios: it can be operated individually or synchronized for joint operation; insulated mats are installed between lifting mechanisms, and insulated sleeves and plates are configured in the connection parts to form mechanical connection + electrical isolation double insulation protection, completely blocking leakage currents.

Equipped with high-precision drive and smooth speed control system, lifting and running without impact shaking, to avoid damage to the surrounding high-voltage equipment; modularized design of the whole machine, common global standards for accessories, to meet the needs of high-voltage operations in the global electric power, metallurgy, chemical industry and other industries, it is a high-voltage environment, safe and efficient lifting solutions.

1. Product core positioning and design standards

The core positioning of QYE double trolley insulated overhead travelling crane is to provide safe and insulated lifting solution for global electric power, metallurgy and chemical industry under strong current, high temperature and corrosive environment. The design is in line with China’s insulated overhead travelling crane industry standard, synchronized with international FEM, EU CE, IEC and other global certification requirements. For the three core pain points of high-voltage current leakage risk, high-temperature working conditions, and corrosive environments, QYE is designed with exclusive insulated protection and precision control configurations to satisfy the needs of A5-A6 class high-intensity intermittent operations.

2. Core structure and functional design

1. Double trolley intelligent control system: using encoder, CI card frequency converter advanced control technology, double trolley can work independently and separately, suitable for light load material lifting; can also synchronize joint operation, to complete the large tonnage components lifting, high synchronization and flexible control.
2. Double insulation protection system: high strength insulating pads are installed between the lifting mechanism, and the connecting parts are isolated by insulating sleeves and insulating plates, which builds double protection of mechanical connection and electrical isolation to ensure that there is no leakage of electric current between the machine body and the electrified body under the high-voltage environment, and ensure the safety of the personnel and the equipments.
3. High-precision and smooth driving system: Equipped with high-precision driving device and stepless speed regulation system, the lifting, trolley operation and trolley operation can be smoothly adjusted, accurately controlling the hoisting speed and position, reducing the impact and shaking, and avoiding the collision with the surrounding high-voltage precision equipments.
4. Heavy-duty stable bridge structure: the main beam adopts high-strength steel welding molding, stress relief treatment, strong rigidity, anti-deformation, suitable for high-pressure workshop heavy-duty lifting needs, running smoothly without shaking, to protect the stability of special working conditions.
5. High-temperature and anti-corrosion structure: key components are made of high-temperature and corrosion-resistant materials, and the insulating components are suitable for high-temperature and slightly corrosive environments, so that there is no performance degradation under special working conditions for a long period of time, and the service life of the equipment is longer.
6. Safety control system: the linkage is equipped with a professional main command controller, with clear gears, precise control, and a zero self-locking device, which eliminates malfunctions from the operation side and improves the safety of high-voltage environment operations.
   

3. Core product advantages

1. Double insulation is safer: mechanical + electrical double insulation protection, completely block the leakage current, high-voltage environment, zero risk of electric shock, safety performance far exceeds the industry standard.
2. Flexible control of double trolley: single/double trolley operation can be freely switched, with high efficiency in light load and smoothness in heavy load, one machine is suitable for multi-scenario lifting demand, and enhance the utilization rate of workshop equipment.
3. Smooth speed regulation without impact: high-precision drive speed regulation, lifting without shaking, no impact, protect the material and the surrounding high-voltage equipment, reduce operational losses.
4. Strong adaptability to multiple working conditions: It can simultaneously adapt to the triple harsh environments of strong current, high temperature and corrosive, and can be put into use without modification.
5. Global adaptability and easy export: support international certification, global power grid customization, common international standards for accessories, and can be directly exported around the world.

4. Global Adaptation and Application Scenarios

• Application Scenarios: Global electric power high-voltage distribution room, substation maintenance workshop, metallurgy and smelting high-temperature and high-pressure work area, chemical corrosive material processing workshop, new energy high-voltage equipment production line, etc.
• Standard adaptation: support CE, ISO9001, GOST, FEM and other international certifications, power supply 220V-660V/50-60Hz fully customized, adapted to the global power grid.
• Environmental adaptation: high temperature resistance, dust resistance, resistance to minor corrosion, coastal salt spray environment can be upgraded to anti-corrosion, global high-voltage special scenarios can be used in a stable way.

5. Global exclusive supporting services

• Provide English/Spanish/Arabic full set of technical data, installation drawings, operation manuals, insulation test reports;
• 7×24 hours global remote video installation and commissioning guidance, can arrange professional technicians to install at home;
• Germany, the United States, Malaysia, the United Arab Emirates equipment parts centers, insulation parts 72 hours of rapid global delivery;
• Multi-language after-sales hotline, professional insulation crane engineers remote troubleshooting, insulation maintenance guidance.