Cross Travel Overhead Crane
Henan Mine Crane is a special lifting equipment specially designed for power plant coal milling system maintenance, heavy industrial plant cross-regional material transfer, large-scale equipment maintenance and other special conditions, the core of the track switching system to achieve seamless transfer of equipment between different tracks, can complete the cross-track precision lifting, large-scale equipment maintenance and positioning!
Lifting Capacity
1t - 32t or Customized
Crane Span:
3m - 30m or Customized
Lifting Height
4m-20m or Customized
Working Class
A5 - A6 or Customized
Power Supply
220-690V, 50/60Hz
Hoisting Speed
0.5 - 16m/min
Parameters of Cross Travel Overhead Crane Manufactured by Henan Mine Crane
China's Premier Crane Manufacturer, Driving High-Quality Development in the Crane Industry for 24 Years
| Parameter | Specification | Unit | Remarks |
| Rated Lifting Capacity | 1 – 32 | t | Customizable |
| Span | 3 – 30 | m | Adjustable according to track layout |
| Lifting Height | 4 – 20 | m | Customizable |
| Working Class | A5 – A6 | – | Medium-heavy duty for maintenance & handling |
| Hoisting Speed | 0.5 – 16 | m/min | Frequency conversion adjustable |
| Trolley Travel Speed | 2 – 20 | m/min | Stepless speed regulation |
| Crane Travel Speed | 5 – 30 | m/min | Smooth running with frequency control |
| Crane Type | Cross Travel Overhead Crane | – | Type Test Code: KSX |
| Track Mode | High Level Multi-Track Switching | – | Seamless transfer between different tracks |
| Protection Level | IP54 | – | Dust-proof & splash-proof |
| Power Supply | 220-690V, 50/60Hz | V | Customizable for global market |
| Material | High-Strength Lightweight Steel | – | Ultrasonic welding testing |
| Certification | ISO, CE, FEM | – | Direct export without modification |
| Control Mode | Wireless Remote / Pendant Control | – | Optional dual control |
| Application | Power Plant Maintenance, Heavy Industry Workshop | – | Mainly for coal mill maintenance & cross-track handling |
Product Introduction of Henan Mine Crane Cross Travel Overhead Crane
1. Product core positioning and design standards
Henan Mine Crane core positioning: for global power plants, heavy industrial plants, multi-track workshop to provide seamless transfer across the track, zero ground occupation, non-standard can be customized for the exclusive maintenance and transfer solutions, suitable for all types of special working conditions around the world workshop.
2. Core structure and function design
- Rail switching system: Equipped with a special rail switching mechanism, the crane can be seamlessly transferred between different rails, breaking the limitations of single-rail operation, and completing cross-area and cross-production line material transfer and equipment maintenance without the need for secondary backhauling, which significantly improves operational efficiency.
- Compact and lightweight structure: the whole machine has a compact structure, small volume and light weight, which is suitable for the maintenance station with limited space and the dense track workshop, and runs flexibly without taking up extra working space.
- High-altitude track arrangement: the tracks are all installed at the high place of the plant, maximizing the release of ground space, the layout of production lines, personnel access, equipment placement is not subject to any restriction, enhancing the utilization rate of space in the workshop.
- Non-standard customized configuration: lifting capacity, lifting height, running speed and track switching mode can be customized according to the customer’s working conditions, which is perfectly adapted to the personalized needs of different power plants and heavy industrial plants.
- Precise lifting control: with frequency conversion speed control system, the lifting and running are smooth and free of shaking, with precise positioning, meeting the needs of power plant coal grinding equipment and heavy machinery for fixed-point overhaul and precision lifting.
- Full-dimensional safety protection: Equipped with rail locking, travel limit, overload protection, emergency stop device, to ensure the safety of rail switching and overhead operation, and to eliminate derailment, overload and other potential safety hazards.
3. Core product advantages
- Cross-rail seamless operation: the rail switching system realizes free transfer between multiple rails, cross-regional transfer and fixed-point maintenance in one step, and efficiency is increased by more than 50%.
- Zero occupancy of ground space: High-altitude rail installation, no ground legs and rails, 100% release of ground space, suitable for high-density workshop layout.
- Compact structure and easy to adapt: small volume, light weight, can enter the narrow maintenance space, suitable for power plant coal grinding system and other special narrow working conditions.
- Non-standard full customization: parameters are customized according to needs, suitable for all kinds of multi-track workshop, power plant maintenance, heavy industry equipment maintenance scenarios.
- Stable and safe operation: smooth operation of variable frequency + multiple safety protection, reliable locking of track switching, no hidden danger in operation.
- Global compliant export: ISO, CE, FEM certified, no need to modify for direct export, provide a full set of English technical data, assist in customs clearance.
4. Global Adaptation and Application Scenarios
- Core scenarios: overhaul of coal grinding system in power plants, equipment maintenance in thermal power plants, and scheduled overhaul of large equipment in heavy industrial plants.
- Common scenarios: cross-regional material transfer in multi-track workshops, heavy machinery assembly workshops, precision equipment overhaul workshops, logistics sorting cross-line transfer.
- Environmental adaptation: stable operation in -25℃~+40℃ environment, dustproof configuration can be upgraded in dusty workshop, adapting to all kinds of industrial workshops in the world.
5. Global exclusive supporting services
- Provide a full set of technical data, installation drawings, operation and maintenance manuals in English/Spanish/Arabic/Russian to meet global equipment access requirements.
- 7×24 hours remote video installation and commissioning, door-to-door installation and training, transparent and negotiable costs.
- Global core regional spare parts warehouse, 72-hour delivery of regular spare parts, multi-language after-sales technical support.
What Can Henan Mine Crane Cross Travel Overhead Crane Offer You?
| Value Category | Specific Benefits | Description |
| Cross-Track Operation | Seamless Track Switching | Equipped with professional track switching system, realize seamless transfer between different tracks, cross-area handling & maintenance |
| Space Utilization | 100% Ground Space Free | Rails mounted at high altitude, no ground supports or tracks, maximize workshop ground space utilization |
| Structure Adaptability | Compact & Lightweight | Compact structure, small size, suitable for narrow maintenance space & dense track workshop |
| Customization | Fully Non-Standard Customizable | Customize lifting capacity, lifting height, speed & track switching mode for different working conditions |
| Operation Precision | Smooth & Precise Lifting | Frequency conversion control, stable operation, accurate positioning for fixed-point maintenance & precision hoisting |
| Safety Performance | Comprehensive Safety Protection | Track locking, limit switch, overload protection, emergency stop, ensure safe track switching & operation |
| Working Efficiency | High Efficiency Handling | No secondary transfer, cross-track one-step operation, improve maintenance & handling efficiency by 50%+ |
| Global Adaptability | International Certification | ISO/CE/FEM certified, customizable voltage 220-690V 50/60Hz, direct global export |
| Application Scope | Wide Industry Application | Mainly for power plant coal mill maintenance, heavy industry workshop, multi-track production line |
| Maintenance | Easy Maintenance | Simple structure, standard parts, low failure rate, global spare parts supply |
| Installation | High Level Easy Installation | Rails installed at high altitude, no ground construction, reduce installation & construction cost |
Parameters of Cross Travel Overhead Crane
|
Capacity |
T |
32/10 |
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Span |
m |
7.5 |
10.5 |
13.5 |
16.5 |
19.5 |
22.5 |
25.5 |
|
Lifting height |
m |
9/12/16/24 |
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|
Lifting speed |
m/min |
3(3/0.3) or7(7/0.7） |
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|
Trolley travelling speed |
m/min |
20 |
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|
Crane travelling speed |
m/min |
20 |
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|
Total weight |
kg |
12530 |
14660 |
16360 |
18870 |
21650 |
24260 |
27060 |
|
Max. Wheel load |
KN |
167 |
184 |
196 |
206 |
215 |
224 |
233 |
|
Rail recommended |
Model |
43kg/m |
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|
Total motor power |
kw |
20 |
||||||
|
Main dimension (mm) |
Span(m) |
7.5 |
10.5 |
13.5 |
16.5 |
19.5 |
22.5 |
25.5 |
|
Rail top to crane top |
H |
1900 |
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|
Rail top to hook center |
H4 |
-700 |
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|
Crane base distance |
W |
1600-2500 |
||||||
|
Crane width |
B |
5070-5960 |
5572-6222 |
|||||
|
Trolley rail distance |
K |
1600-2550 |
||||||
|
Hook left limitation |
S1 |
1100 |
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|
Hook right limitation |
S2 |
1600 |
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Advantage display
Product Advantages Overview
Large-Tonnage Bearing
Rated lifting capacity ranges from 5T to 100T, and larger tonnages can be
customized for special needs. Adopting high-manganese steel main beam and
reinforced
Intelligent Precision Control
quipped with a PLC intelligent control system, supporting millimeter-level
positioning and automatic loading/unloading. Lifting and running speeds can be
flexibly adjusted, and
Multiple Safety Protections
Integrates multiple safety mechanisms such as overload protection, limit
protection,
anti-fall protection and emergency braking, equipped with high-definition
monitoring
and fault
Longer Service Life
Core components are made of high-quality materials such as wear-resistant alloy
and corrosion-resistant steel, reinforced by heat treatment process. The
electrical system
Details of the Cross Travel Overhead Crane
China's Premier Crane Manufacturer, Driving High-Quality Development in the Crane Industry for 24 Years
What industries are the Cross Travel Overhead Crane suitable for?
China's Premier Crane Manufacturer, Driving High-Quality Development in the Crane Industry for 24 Years
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Heavy equipment manufacturing multi-span workshopover-track cranes can run flexibly across different workshop tracks, adopting double girder solid structure, balanced force, the top track installation does not take up space on the ground, without the need for secondary inverted transportation, greatly enhancing the efficiency of cross workshop operations.
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Steel structure multi-span processing planthe overhead crane is suitable for large-span and multi-span steel structure plant, with smooth and unobstructed track crossing, even force distribution, effectively reducing beam deformation, and meeting the needs of the whole process of inter-area handling.
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Complete sets of equipment assembly parkoverhead cranes run along the multi-track across the whole process, without any site restriction, and can realize synchronous and independent operation in multiple areas without interfering with each other.
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Large-scale mold multi-span processing workshopcross-track traveling crane with double beam load-bearing structure has strong carrying capacity, smooth braking and accurate positioning, and can run flexibly across the mold processing area, assembly area, and warehousing area, which is suitable for multi-site linkage operation conditions.
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Wind power and hydropower fittings multi-span plantover-rail traveler for shaped multi-span plant, easy to complete the super-long, large shaped wind power / hydropower fittings in the production, testing, warehousing across the lifting transfer, to solve the problem of lifting across the district.
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Comprehensive maintenance of machinery and equipment parkover-track traveling car over the track flexible no columns blocking, workshop access to the open, multi-pivot buffer design with a smooth over-track performance, to match the complex maintenance operation needs.
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Mechanical parts multi-span processing plantover-track traveling car is suitable for long and narrow multi-span workshop, multi-section layout, flexible installation and adapt to the old plant transformation, reduce waiting time.
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Metallurgy and chemical industry multi-span supporting sectionthe whole machine is equipped with anti-corrosion and dust-proof configuration, adapting to the high dust, humidity and other harsh working conditions, suspended closed over-track operation, can be high-frequency cross-metallurgical processing area lifting needs.
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Large-scale industrial multi-span warehousing depotover-track traveling car maximizes the use of multi-span plant top space, releasing the ground passage and stacking area, can be run across different depot tracks, to achieve the bottleneck of cross-district warehousing and transfer of heavy goods.
How to Choose the Best Crane Manufacturer in China
Henan Mine Crane Co., Ltd. is a professional manufacturer and service provider of cranes and material handling products. Integrating R&D, design, manufacturing, sales, and service, we deliver comprehensive solutions and full-lifecycle support to our customers.
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1Clarify Your Crane NeedsThoroughly understand your lifting requirements (load details, frequency, and workspace environment) before approaching crane manufacturers.
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2Determine Crane Service ClassCalculate the required crane service class based on your operational intensity to ensure optimal performance and longevity.
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3Explore Crane Supplier Custom Features:Investigate available customization options and special features to enhance safety, efficiency, and precision for your specific application.
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4Assess Crane Factory Engineering CapabilityEvaluate the manufacturer's engineering strength to ensure they can design a suitable solution tailored to your needs.
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5Verify Quality & Compliance of Crane CompanyCheck the crane manufacturer's manufacturing quality, certifications, and compliance with international standards and your local safety regulations.
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6Ensure Support & ReferencesConfirm the manufacturer provides reliable after-sales support and has a proven track record with positive references in your industry or region.
Why We Are More Trustworthy
Henan Mine Crane Factory is a premier provider of integrated crane and material handling solutions, covering R&D, design, manufacturing, sales, and service for end-to-end support.
Experienced company
Established in 2002, Henan Mine Crane Factory is a high-tech crane enterprise. Using advanced global design and manufacturing tech, we craft top-quality single/double-beam cranes and electric hoists.
Professional team & equipment
Our 1.62 million ㎡ factory has 3,500+ staff, 200 senior engineers, and 428+ global sales/service points. With 2,000+ processing machines handling 20+ processes, we ensure excellence.
Productive capacity
The annual output of cranes is over 80,000 units. The company produces and sells more than 11000 double beam and gantry cranes annually, More than 73000 single beam cranes, and More than 100000 sets (sets) of single and double beam electric hoists and accessories.
Customized design services
We know the right crane is key. Our engineers partner with clients to design and build cranes tailored to specific needs, ensuring optimal performance.
Why Our Cranes Earn Customers' Trust
Henan Mine Crane Co., Ltd. has a strong technical team with over 10 top experts and 200+ mid-to-senior engineers. They've obtained over 700 national patents and provincial-level tech achievements, with over 670 authorized patents. Henan Mine Crane Factory led/participated in over 100 standard formulations/revisions, won the China Standard Innovation Contribution Award, and is a key member of multiple lifting machinery standardization committees. Dr. Xu Lei serves as Deputy Leader of the ISO/TC96 Domestic Technical Counterpart Expert Working Group.
The services we provide
China's Premier Crane Manufacturer, Driving High-Quality Development in the Crane Industry for 24 Years
Free customization scheme
The professional engineer team communicates in depth to understand needs, and provides
one-stop customized solutions including 3D model design, technical parameter calculation
Regular Maintenance Reminder
Establish customer equipment files, and regularly send maintenance reminders based on
equipment usage time and operation intensity. Provide detailed maintenance manuals and
video tutorials
Technical support consultation
Provide 7×12-hour online technical consultation service. Senior consultants answer
questions in real time regarding product selection, parameter matching, installation
specifications
Free customization scheme
The professional engineer team communicates in depth to understand needs, and provides
one-stop customized solutions including 3D model design, technical parameter calculation
Our Patents and Certifications
China's Premier Crane Manufacturer, Driving High-Quality Development in the Crane Industry for 24 Years
Customer Testimonials & Top Choices
China's Premier Crane Manufacturer, Driving High-Quality Development in the Crane Industry for 24 Years
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Professional cross-border after-sales team + global parts warehouse, 24-hour response, full-cycle service to help you effortlessly expand your market.
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We sincerely invite global partners with resources to join hands, jointly develop the global crane market, and achieve mutual benefit and win-win outcomes!
Your Top Concerns About Henan Mine Crane manufactured Cross Travel Overhead Crane and Answers
China's Premier Crane Manufacturer, Driving High-Quality Development in the Crane Industry for 24 Years
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What flexible cooperation options are available for international clients?Answer: We offer globally competitive cost-performance ratios and diversified international cooperation solutions! We provide multiple trade term options including FOB, CIF, and DDP, along with customized payment methods such as letters of credit, installment payments, and milestone-based project payments.
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What is the core function of over-the-rail cranes, and can it realize cross-track operation?The core is seamless track switching, can be freely transferred between different tracks, the perfect realization of cross-area, cross-production line material transfer and equipment overhaul, without the need for secondary transport.
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Can the equipment really release the ground space completely?Yes. The tracks are all installed in the high place of the plant, no ground legs, no ground tracks, 100% does not occupy the ground space, the production line, personnel and equipment can be freely laid out.
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Is it specially adapted for overhauling coal grinding system in power plants?Yes. It is specially designed for overhauling coal grinding system in power plants, and its compact structure allows it to enter into narrow overhauling space and accurately lift overhauling parts, so it is a special equipment for overhauling in power plants.
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Will there be any derailment or jamming when switching tracks?No. Equipped with mechanical + electronic double track locking device, switching accurately and smoothly, the whole anti derailment, anti-jamming, the safety coefficient is full.
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Can we customize the parameters according to the track layout and load of our workshop?Completely. Support customized lifting capacity (1-32t), lifting height, running speed, track switching mode, suitable for any multi-track workshop conditions.
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Has the equipment passed CE/ISO certification and can be directly exported to the EU?Yes. Through the ISO, CE, FEM international certification, in line with EU standards, no need to modify, to provide a full set of English data, the whole process to assist in customs clearance.
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Will the lifting performance be affected by the compact structure?No. Adopting high-strength lightweight steel structure, light weight but strong rigidity, stable lifting performance, to meet the needs of heavy-duty overhaul and transit.
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Is it noisy and suitable for use in closed workshops?The noise is very low. Frequency conversion drive + precision transmission, smooth and quiet operation, suitable for power plants, heavy industry confined workshop operations, without interfering with production.
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Is it difficult to maintain? Can overseas customers maintain it by themselves?Maintenance is simple. Simple structure + common standard parts, only routine lubrication check is required; English maintenance manual is provided, and remote guidance is available for complex problems
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Besides power plants, what other industries can it be used in?It is also applicable to heavy industrial plants, multi-track assembly workshops, precision equipment overhaul, logistics cross-line transfer and all other scenarios that require cross-track operation.
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Is overhead track installation demanding on the roof structure of the plant?Low requirement. Lightweight design disperses the load, small load on the roof structure, most of the existing plant can be installed directly, no need to reinforce the transformation.
Operating Manual for Cross Travel Overhead Crane
China's Premier Crane Manufacturer, Driving High-Quality Development in the Crane Industry for 24 Years
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Each crane must display a rated load capacity plate in a conspicuous location.
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No personnel are permitted on the girder during operation, nor may the hook be used to transport persons
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Operation is prohibited without a valid operator's license or under the influence of alcohol.
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Operators must maintain full concentration during operation; talking, smoking, or engaging in unrelated activities is strictly forbidden.
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Keep the crane clean and tidy; do not store equipment, tools, flammable materials, explosives, or hazardous substances haphazardly.
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Do not overload the crane.
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When operating along obstacle-free paths, the hook, lifting device, or bottom surface of the load must remain at least 2 meters above ground level. When crossing obstacles, the load must clear the obstacle by at least 0.5 meters
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For loads under 50% of rated capacity, both lifting mechanisms may operate simultaneously. For loads exceeding 50% of rated capacity, only one mechanism may operate.
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.For bridge cranes equipped with main and auxiliary hooks, do not simultaneously raise or lower both hooks (except under special circumstances).
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Welding or hammering on suspended loads, or working beneath suspended loads, is prohibited (except when properly supported).
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Inspection or maintenance work may only be performed after power has been disconnected and a “Do Not Operate” sign is displayed on the power switch. If live work is unavoidable, implement safety measures and assign dedicated supervision.
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Do not throw objects from the vehicle indiscriminately.
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Regularly inspect limit switches and interlock protection devices.
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Do not use limit switch impact as a stopping method.
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Do not lift or lower loads when hoist brakes malfunction.
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Do not operate the hoist above personnel or equipment.
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When welding any part of the crane, use a dedicated ground wire; do not use the crane body as a ground.
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When the hook is at its lowest position, ensure at least two full turns of safety rope remain on the drum.
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Cranes must not collide with each other; using one crane to push another into operation is strictly prohibited.
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When lifting heavy objects, molten metal, explosives, or hazardous materials, first slowly raise the load 100–200 mm off the ground to test brake reliability.
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Maintenance and inspection lighting must operate at voltages below 36V.
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All electrical equipment enclosures on bridge cranes must be grounded. If trolley rails are not welded to the main girder, grounding measures must be implemented. Grounding conductors may use galvanized flat iron with a cross-sectional area exceeding 75mm², bare copper wire of 10mm², or galvanized round steel exceeding 30mm². The operator's cab or crane body shall have more than two grounding points. The grounding resistance from any point on the crane to the power supply neutral point shall be less than 4Ω.
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30 Years of Lifting R&D, Following Strict European Standards, Intelligent
Empowerment
for Heavy Loads, Providing Global Safe & Excellent Solutions
The project was delivered on time and landed safely
Henan Mine Crane Double-girder Electric Hoist Bridge Crane, renowned for their high lifting capacity, exceptional stability, and extensive operational range, are widely utilized across diverse industrial production and material handling scenarios. They serve as core lifting equipment for industrial and mining enterprises, logistics warehouses, and other sectors.
Improve efficiency
Break through operational bottlenecks and improve overall project progress efficiency
Avoiding risks
Build a solid safety line and avoid potential risks of high-risk operations
Delivery
Adapt to diverse working conditions and ensure stable project implementation and delivery